Quality Inspector (Nights 6:55p-7a)

Genpak LLC•Madison, IN

11d•Onsite

About The Position

Quality Inspectors are responsible for inspecting, testing, verifying, and validating product and product packaging to ensure only acceptable product is shipped according to customer specifications and/or governing party standards and requirements. They are tasked with isolating unacceptable product for repacking or scrap and must be committed to SQF, GMP, and Food Safety.

Requirements

Stationary standing: 75% of the shift.
Walking: 50% of the shift.
Touching/Handling Product: 100% of the shift.
Sitting: 50% of the shift.
Using Controls/Tools: 10% of the shift.
Reaching-(Hand & Arm): 75% of the shift.
Shifting/Twisting/Rotating core: 75% of the shift.
Climb or Balances: 5% of the shift.
Stoop, Kneel, Crouch or Crawl: 10% of the shift.
Talk or hear: 100% of the shift.
Smell: 5% of the shift.
Ability to lift 25 pounds/Max.
Employees may wear corrective lenses (with protective safety over glasses) PPE or use our Safety Prescription Program.
Must have close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.
Good math, reading, and writing skills.
Some computer skills.

Nice To Haves

Quality control experience in a manufacturing setting is preferred.

Responsibilities

Follow all plant policies and procedures including Good Manufacturing Practices, Good Documentation Practices and Safety Rules.
Perform quality checks on all lines three times per shift, and as needed.
Possess a well-rounded knowledge of quality on all products; must be able to identify and isolate any quality or food safety concerns.
Communicate within department and with Production/Warehouse/Maintenance regarding any problems or issues that need to be addressed as required.
Ensure that First Piece Inspections (FPI) are done in a timely manner and that the Quality Docket at line is correct and being followed.
Perform product testing as needed.
Operate the INSTRON machine for compression testing on all applicable finished products.
Use and read measurement devices such as gram scale, dial indicator, micrometer and/or calipers.
Perform checks on measurement devices to ensure accuracy prior to use.
Perform minor troubleshooting as needed.
Perform receiving inspection of incoming poly and KD supplies as needed.
Thoroughly and accurately complete all required paperwork and documentation.
Perform weekly or monthly inspections as assigned.
Responsible for First Piece Approvals (FPA) and to supply the machine with the proper inspection material, i.e. Product Data Cards.
Perform static checks as required.
Keep work area clean and organized.
Perform Ash testing on foam sheet extrusion samples using the furnace.
Perform Moist testing of APET material using KF Titrator.
Perform receiving inspections of incoming poly supplies.
Test applicable products for leaks, lid-fit, and strength at the prescribed frequency.
Comply with all safety rules, regulations, and policy procedures.
Report any unsafe practices and/or conditions to their Supervisor.
Maintain floor safety discipline by interceding with fellow employees who may engage in rule violations and/or unsafe, unhealthy activities.
Communicate to Management those employees who persist in violations of safety rules and/or procedures.
Wear required personal protective equipment (PPE) properly and report any defective PPE.
Report all near misses, accidents, injuries, including Muscular Skeletal symptoms or disorders.