Lean Process Specialist

GE Appliances, a Haier company•Louisville, KY

4d•Onsite

About The Position

At GE Appliances, a Haier company, we come together to make “good things, for life.” As the fastest-growing appliance company in the U.S., we’re powered by creators, thinkers and makers who believe that anything is possible and that there’s always a better way. We believe in the power of our people and in giving them the freedom to explore, discover and build good things, together. The GE Appliances philosophy, backed by three simple commitments defines the way we work, invent, create, do business, and serve our communities: we come together, we always look for a better way, and we create possibilities. Interested in joining us on our journey? Leads and Manages improvement projects set forth under the plant Lean Plan to eliminate waste and promote continuous improvement within the AP2 manufacturing operation. Position Lean Process Specialist Location USA, Louisville, KY How You'll Create Possibilities How You'll Create Possibilities Oversee, plan and execute plant improvement projects in support of the Lean plan, hoshin goals and Appliance Production System (APS), with a heavy emphasis on areas with significant cost to the current business. Organize and lead lean events to focus on eliminating waste in both product and process design. This includes labor cost out, factory flow improvements, safety/ergo, and material flow. Key enabler of strategy deployment and hoshin planning for the manufacturing operation, demonstrating in-depth knowledge of the goals, objectives and strategies of the organization. Execute production system through fishbone, small scale layout, and full-scale mock-ups prior to purchasing equipment. Develop value stream maps for the organization and eliminate process waste through implementation of lean techniques. Drive consistency and timely implementation of all Lean activities (Shingijutsu led workshops, Kaizen Promotion Office (KPO) creation, etc.). Coach and teach plant support staff, including front line leaders and team leaders. Provides coaching, mentoring and training on the application of APS methodology and tools in one-on-one and group settings to reinforce knowledge and skills attained during APS training. Coach and teach plant teams in developing and executing lean plans to reduce inventory, lead-time, and waste to improve process quality. Ability to coach and develop factory leadership and lead them in World Class Manufacturing (WCM) process development. Creates opportunities for employees to learn through their jobs and within the classroom. Develop a strong partnership with Central Lean to strategize cost saving projects/events are frequently conducted through Jishuken events, Co-op Kazien Competitions, Immersions, etc. Develops training material as needed. Provide daily work direction and coaching to Kaizen Promotion Office (KPO) team members. Facilitate day-to-day activities for KPO. Prioritize and assign out work. Track progress of projects to ensure timely completion. Develop the Lean skillset of KPO's through ongoing coaching and teaching. Develop and implement material replenishment systems including sequencing and transportation. Segregate methods to optimize material flow both internal and external. Ability to develop, launch and validate multiple projects to support GEA material flow optimization as it relates to Receiving, Conveyance, Packaging and Work Optimization. Work with selected suppliers to ensure project schedules are met and within the defined budget while meeting all success factors. Continually research new technology solutions to improve the supply chain. Utilize technical and project experience to add to the APS (Appliance Production System) to drive continuous improvement throughout the organization and company. Network with other Appliance Park Lean teams to capture and promote lean best practices. Order materials for projects. Other duties and projects assigned.

Requirements

Broad knowledge of lean material flow as it relates to manufacturing operations.
Excellent project tracking and detailed planning skills required.
Ability to work in large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members).
Good oral and written communication skills – will be expected to provide status report outs to cross-functional team and train other engineers.
Demonstrated ability to take ownership of cross-functional program deliverables and ability to drive decisions based on the overall benefit to the company.
Computer literate and an understanding of computer software
Bachelor’s Degree or pursuant in related discipline
3+ years of hands-on experience with supply chain including experience in Lean Supply Chain production method.

Nice To Haves

GE Appliances’ program graduate (SCDP, AEDP or other) strongly preferred.
Strong computer knowledge including MS Office

Responsibilities

Oversee, plan and execute plant improvement projects in support of the Lean plan, hoshin goals and Appliance Production System (APS), with a heavy emphasis on areas with significant cost to the current business.
Organize and lead lean events to focus on eliminating waste in both product and process design. This includes labor cost out, factory flow improvements, safety/ergo, and material flow.
Execute production system through fishbone, small scale layout, and full-scale mock-ups prior to purchasing equipment.
Develop value stream maps for the organization and eliminate process waste through implementation of lean techniques.
Drive consistency and timely implementation of all Lean activities (Shingijutsu led workshops, Kaizen Promotion Office (KPO) creation, etc.).
Coach and teach plant support staff, including front line leaders and team leaders.
Provides coaching, mentoring and training on the application of APS methodology and tools in one-on-one and group settings to reinforce knowledge and skills attained during APS training.
Coach and teach plant teams in developing and executing lean plans to reduce inventory, lead-time, and waste to improve process quality.
Ability to coach and develop factory leadership and lead them in World Class Manufacturing (WCM) process development.
Creates opportunities for employees to learn through their jobs and within the classroom.
Develop a strong partnership with Central Lean to strategize cost saving projects/events are frequently conducted through Jishuken events, Co-op Kazien Competitions, Immersions, etc.
Develops training material as needed.
Provide daily work direction and coaching to Kaizen Promotion Office (KPO) team members.
Facilitate day-to-day activities for KPO.
Prioritize and assign out work.
Track progress of projects to ensure timely completion.
Develop the Lean skillset of KPO's through ongoing coaching and teaching.
Develop and implement material replenishment systems including sequencing and transportation.
Segregate methods to optimize material flow both internal and external.
Ability to develop, launch and validate multiple projects to support GEA material flow optimization as it relates to Receiving, Conveyance, Packaging and Work Optimization.
Work with selected suppliers to ensure project schedules are met and within the defined budget while meeting all success factors.
Continually research new technology solutions to improve the supply chain.
Utilize technical and project experience to add to the APS (Appliance Production System) to drive continuous improvement throughout the organization and company.
Network with other Appliance Park Lean teams to capture and promote lean best practices.
Order materials for projects.
Other duties and projects assigned.