Lead Tech, Maintenance

Fujifilm•Holly Springs, NC

About The Position

The Lead Technician, Maintenance is responsible for installing, maintaining, and repairing process-related systems and equipment used in pharmaceutical manufacturing. The role ensures equipment and associated systems meet pharmaceutical manufacturing requirements and applicable FDA, CGMP, and OSHA regulations. The Lead conducts inspections and preventive maintenance to keep equipment operating efficiently and minimize downtime. The Lead guides maintenance technicians in troubleshooting and repairing equipment failures, performing preventive maintenance, and completing equipment modifications and upgrades. The role also develops maintenance plans and procedures, maintains records, contributes to equipment selection and maintenance budgeting, and trains and mentors other technicians. The position supports site operations and emergency work orders during off-hours as needed. This position works a 2-2-3 day-shift schedule, 12 hours per shift, from 6 a.m. to 6 p.m.

Requirements

  • High school diploma or GED.
  • At least 8 years of maintenance experience.
  • Experience with a Computerized Maintenance Management System (CMMS).
  • DeltaV training or similar process control system training.
  • Training with BMS, Siemens, JCI, or similar systems.
  • Advanced knowledge of mechanical, electrical, and control systems.
  • Strong knowledge of CGMP requirements.
  • Effective written and oral communication skills.
  • Ability to work in a team environment.
  • Knowledge of project management principles.
  • Strong leadership and problem-solving skills.
  • Ability to manage multiple priorities.
  • Strong time-management skills and attention to detail.
  • Ability to train or mentor others.

Nice To Haves

  • Associate degree in mechanical, electrical, or chemical engineering, or a related field.
  • Prior maintenance experience in a pharmaceutical or manufacturing environment.
  • Experience in project management or Lean Six Sigma.
  • Experience leading or overseeing technicians in a pharmaceutical or similar manufacturing environment.
  • Certified Maintenance & Reliability Professional, Certified Maintenance & Reliability Technician, or certification in another relevant field.

Responsibilities

  • Lead maintenance technicians in troubleshooting and repairing equipment failures, conducting preventive maintenance, and performing equipment modifications and upgrades.
  • Plan and perform preventive maintenance and repairs on process equipment, including bioreactors, centrifuges, ultrafiltration skids, parts washers, autoclaves, isolators, and fillers.
  • Develop and implement preventive maintenance plans to minimize equipment downtime.
  • Revise and develop SOPs for process maintenance activities.
  • Maintain accurate maintenance records and documentation.
  • Evaluate, recommend, and select new equipment purchases and upgrades with management.
  • Assist management with recommendations for the annual maintenance budget and schedule requirements.
  • Participate in budget forecasting for maintenance and capital projects.
  • Follow SOPs and protocols to ensure compliance with safety and CGMP quality standards.
  • Follow safety requirements and safe work practices; notify management or EHS of unsafe conditions or hazards.
  • Attend required safety and health training.
  • Support site operations and emergency work orders during off-hours as needed.
  • Perform spare-parts assessments as required.
  • Train and mentor other technicians.
  • Perform other duties as assigned.

Benefits

  • Medical, dental, vision, and prescription drug coverage.
  • Health Savings Account option with company contributions.
  • 401(k) savings plan.
  • Insurance coverage.
  • Employee assistance programs.
  • Wellness incentives.
  • Paid vacation time.
  • Sick time.
  • Company holidays.
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