Lead Extruder Operator - Night Shift

ITWBartlett, IL
Onsite

About The Position

The Lead Extrusion Operator is responsible for setting up, operating, and maintaining extrusion machines to produce high-quality products according to specifications. This role ensures consistent production output, monitors equipment performance, and performs quality checks throughout the shift. This position will start as a day shift role and eventually transition to nights: 5PM-5:15AM Monday-Wednesday or Monday-Thursday.

Requirements

  • High School diploma or GED
  • 2+ years operating an extruder, ideally sheet and/or film extrusion operations
  • Must be able to read, write and speak in English to follow work order instructions, record process data and communicate with all levels from operators to management
  • Previous experience in a manufacturing environment
  • Basic math skills to calculate and enter roll data on appropriate forms, material weight, read work instructions, monitors, etc.
  • Must be able to work and lead in a team environment
  • Must be able to learn troubleshooting machines, operation of controls, etc.
  • Sufficient visual acuity to read instructions, operate machines, and visually inspect rolls produced for defects
  • Possess good mechanical aptitude and safety awareness/attitude
  • Must follow safety protocols, procedures, and wear PPE as required and lead by example throughout the department
  • Ability to stand and walk for extended periods (up to 12 hours per shift)
  • Frequent bending, stooping, kneeling, and reaching to operate and maintain extrusion equipment
  • Must be able to lift, carry, push, and pull up to 50 lbs on a regular basis
  • Perform repetitive hand and arm movements for machine adjustments and material handling
  • Good visual acuity and manual dexterity for reading gauges, monitoring controls, and inspecting product quality
  • Comfortable working in a factory environment with heat, noise, and moving machinery
  • Ability to wear and properly use personal protective equipment (PPE) including gloves, safety glasses, hearing protection, and steel-toe footwear
  • Must be able to climb stairs or ladders and work at various heights as needed
  • Tolerance for standing and performing tasks in a fast-paced manufacturing setting

Responsibilities

  • Assign tasks to assistant operators to ensure workflow efficiency
  • Provide guidance and training to new assistant operators
  • Act as the first point of escalation for technical, process and safety issues
  • Track productivity for the team
  • Monitor blending of materials
  • Fill in for Shift Supervisor as needed
  • Set up extrusion lines according to production orders and specifications
  • Operate extrusion machines safely and efficiently
  • Adjust machine settings to maintain product quality and minimize waste
  • Monitor product dimensions, appearance, and physical properties
  • Perform regular quality checks and document results
  • Identify and correct defects or inconsistencies in the product
  • Perform routine maintenance and cleaning of equipment
  • Troubleshoot and resolve minor mechanical issues
  • Report major equipment malfunctions to maintenance team
  • Maintain accurate production records, including material usage and downtime
  • Complete shift reports and communicate with incoming/outgoing operators
  • Follow all safety protocols and wear required PPE
  • Ensure compliance with company policies and industry regulations
  • Coach assistant operators and other employees on working safely at all times

Benefits

  • shift differential for nights
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