Sr. Industrial Manufacturing Engineer - Wire Harnesses

Generac Power Systems • Waukesha, WI

3d • Onsite

About The Position

We are seeking a results-driven Senior Wire Harness Engineer with strong project management and manufacturing leadership experience to support advanced manufacturing operations. This role is responsible for designing robust wire harness solutions while driving seamless execution from engineering through production, including direct leadership of technicians and close engagement with the manufacturing floor. We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us? As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac’s success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people’s lives and their own.

Requirements

• Bachelor’s degree in Engineering or Industrial Technology
• 5 years related experience in the Engineering function within a similar working environment.
• Strong engineering-to-manufacturing integration mindset
• Hands-on leadership with shop-floor presence
• Execution focus with high accountability
• Continuous improvement and Lean thinking
• Ability to balance technical depth with operational speed
• Strong communication across engineering and operations

Nice To Haves

• Proven experience supporting production, NPI, and manufacturing ramp-ups
• Experience leading technicians or shop-floor teams
• Strong understanding of manufacturing processes, assembly methods, and quality systems
• Demonstrated project management experience with cross-functional teams
• Experience in advanced manufacturing, EV, industrial equipment, or high-mix/low-volume production
• PMP certification or equivalent program management experience
• Lean / Six Sigma (Green Belt or higher)
• Familiarity with automation, digital manufacturing tools, or Industry 4.0 practices
• Experience with high-voltage or complex electrical systems

Responsibilities

• Lead the design, development, and industrialization of wire harness systems for production environments.
• Own end-to-end project execution across engineering and manufacturing phases.
• Provide direct supervision to harness technicians and lab/build personnel.
• Partner closely with production teams to optimize line layout, tooling, and build efficiency.
• Define harness architecture including connectors, terminals, routing, shielding, and protection systems and necessary fixtures/tool for high volume production.
• Lead FMEA (DFMEA/PFMEA), control plans, and validation activities.
• Use tools such as CATIA, NX, Creo, Capital, or Zuken E3, and PLM systems.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior