GMA Bonding Operator

BorgWarner•Bellwood, IL

13d•Onsite

About The Position

Perform duties to operate automatic bonding equipment, monitor machine for proper operation, and adjust as necessary to maintain part quality standards. Bonding Operators will be required to operate different machinery or equipment based upon department assignment. Working from control plans, operator instructions, troubleshooting guides, Win SPC Quality Plan, logs, checklists, setup procedures, packing procedures, inspection procedures, and instructions: Setup equipment and perform setup validation checklist. Check machine for proper settings (temperature, pressure, cycle time); adjust as necessary. Operate machines, load parts into machine, and check first run sample parts for defects. Monitor machine for proper operation and adjust as necessary to ensure part meets established quality standards. React to alarms. Troubleshoot equipment malfunctions as indicated on control panel, clear jams, reset misfeeds and clear faults to continue proper equipment operation. Replace defective or warn equipment components as required, such as polishing discs, solutions, filters, etc. Perform SPC processes as required. Visually inspect parts as specified and log data as required. Change over machine and make required machine adjustments to process different parts. Prepare production and scrap reports. Pack parts as specified and place in box or tote; create and attach proper label or shipping paperwork. Move material to and from staging area or shipping dock. Maintain cleanliness of equipment and area by performing daily housekeeping tasks. Notify supervisor, engineering and/or maintenance department of unusual part or equipment problems. Use personal computer, test fixtures, fixed gauges, surface finish, calculator, thickness gauge, forklift truck, hand truck, data entry terminal (WINSPC), and hand tools. Follow safety rules and keep work area in clean and orderly condition. Act and perform duties in a manner that is conducive to a professional, productive and team-oriented environment. Exposure to noise and fumes. Light physical effort required, which is equivalent to constantly lifting or moving light weight material between 5# and 25#. Perform other related duties as assigned.

Requirements

Read and Write English
Ability to operate automatic bonding equipment
Ability to monitor machine for proper operation and adjust as necessary
Ability to maintain part quality standards
Ability to operate different machinery or equipment based upon department assignment
Ability to setup equipment and perform setup validation checklist
Ability to check machine for proper settings (temperature, pressure, cycle time) and adjust as necessary
Ability to load parts into machine
Ability to check first run sample parts for defects
Ability to react to alarms
Ability to troubleshoot equipment malfunctions
Ability to clear jams, reset misfeeds and clear faults
Ability to replace defective or worn equipment components
Ability to perform SPC processes
Ability to visually inspect parts as specified and log data
Ability to change over machine and make required machine adjustments to process different parts
Ability to prepare production and scrap reports
Ability to pack parts as specified and place in box or tote
Ability to create and attach proper label or shipping paperwork
Ability to move material to and from staging area or shipping dock
Ability to maintain cleanliness of equipment and area by performing daily housekeeping tasks
Ability to notify supervisor, engineering and/or maintenance department of unusual part or equipment problems
Ability to follow safety rules
Ability to keep work area in clean and orderly condition
Ability to act and perform duties in a manner that is conducive to a professional, productive and team-oriented environment
Ability to lift or move light weight material between 5# and 25#

Nice To Haves

Eligibility to bid (Internal Candidates)
Eligibility to interview (Internal Candidates)
Employees with less than one year of service are only eligible to bid on higher paying labor grade positions.
Employees with more than one year of service will receive first consideration.
Employees in Disciplinary Step 1 are eligible to bid on any job.
Employees in Step 2 are eligible to bid on any job after 1 year.
Employees in Step 3 are eligible to bid on any job after 1 year.
If an employee accepts a new position, they cannot bid on the same or lower paying labor grade for 1 year.
If you were previously forced out of this job classification and are interested in returning to the position, you must complete a job bidding form.
Applicants must meet all criteria in the job bidding process
Employees who have been interviewed within 6 months for the SAME exact position may not be re-interviewed.

Responsibilities

Operate automatic bonding equipment
Monitor machine for proper operation and adjust as necessary
Maintain part quality standards
Operate different machinery or equipment based upon department assignment
Setup equipment and perform setup validation checklist
Check machine for proper settings (temperature, pressure, cycle time) and adjust as necessary
Load parts into machine
Check first run sample parts for defects
React to alarms
Troubleshoot equipment malfunctions
Clear jams, reset misfeeds and clear faults
Replace defective or worn equipment components
Perform SPC processes
Visually inspect parts as specified and log data
Change over machine and make required machine adjustments to process different parts
Prepare production and scrap reports
Pack parts as specified and place in box or tote
Create and attach proper label or shipping paperwork
Move material to and from staging area or shipping dock
Maintain cleanliness of equipment and area by performing daily housekeeping tasks
Notify supervisor, engineering and/or maintenance department of unusual part or equipment problems
Follow safety rules
Keep work area in clean and orderly condition
Act and perform duties in a manner that is conducive to a professional, productive and team-oriented environment
Perform other related duties as assigned