Extrusion Supervisor

IPS Corporation•Fontana, CA

4d•Onsite

About The Position

The Extrusion Supervisor is responsible for overseeing daily extrusion operations, ensuring consistent product quality, meeting production targets, optimizing line efficiency, and maintaining a safe working environment. This role demands strong technical knowledge of plastic extrusion processes combined with proven leadership skills.

Requirements

Minimum 5+ years of hands-on experience in plastic extrusion, with at least 2–3 years in a supervisory or lead role.
Strong technical knowledge of single-screw and twin-screw extruders, dies, calibrators, haul-offs, cutters, winders, and auxiliary equipment.
Experience with a variety of polymers including HDPE, LDPE, PP, PVC, ABS, PC, and engineering resins.
Proven ability to troubleshoot extrusion defects and optimize process parameters for consistent quality and output.
Familiarity with Lean Manufacturing principles and continuous improvement tools.
Strong leadership, communication, and team-building skills.
Proficient in Microsoft Office (Word, Excel, Outlook) and ERP/MRP systems.
Ability to read and interpret technical drawings, blueprints, and process specifications.
Proficient in Microsoft Office (Word, Excel, Outlook) and basic ERP/MRP systems.
Ability to read and interpret technical drawings, blueprints, and work instructions.

Nice To Haves

Formal training in extrusion technology (e.g., Paulson, Rauwendaal, or equivalent).
Experience with profile extrusion, pipe/tubing, sheet, film, or compounding.
Knowledge of die design, maintenance, and repair.
Experience with statistical process control (SPC) and quality systems.
Bilingual (English/Spanish) is a plus.

Responsibilities

Directly supervise, train, and mentor a team of extrusion operators, technicians, and material handlers (typically 6–12 direct reports).
Oversee daily production schedules across multiple extrusion lines to ensure on-time delivery of high-quality products.
Monitor and optimize extrusion processes, including melt temperature, screw speed, haul-off speed, cooling, and dimensional control.
Troubleshoot common extrusion issues such as dimensional variations, surface defects, melt fracture, surging, and die swell.
Manage setup, changeovers, and startup/shutdown procedures for extruders and downstream equipment.
Work closely with Quality, Engineering, and Maintenance teams to resolve process and quality concerns.
Enforce all safety policies and procedures (OSHA compliance, lockout/tagout, PPE, machine guarding) and lead safety meetings.
Track and report key performance indicators (KPIs): line efficiency, scrap rate, uptime, throughput, and OEE.
Control raw material usage (resins, additives, colorants) and minimize waste.
Lead continuous improvement initiatives using Lean Manufacturing, 5S, and Kaizen methodologies.
Conduct employee performance reviews, coaching, disciplinary actions, and participate in hiring decisions.
Ensure compliance with company policies, ISO/QMS standards, and all regulatory requirements.