USA Extruder Operator Multi Shift

Farmina • Reidsville, NC

4d

About The Position

The Extruder Operator is responsible for efficiently operating a twin-screw extruder to produce high-quality pet food that meets company standards and customer specifications. The role includes monitoring and controlling the extrusion process, adjusting equipment, and meeting safety, quality, and production goals. The operator may work any shift as needed.

Requirements

• High school diploma or equivalent.
• 1–3 years of experience in extrusion or manufacturing operations.
• Experience with twin-screw extruders is required.
• Ability to work on any shift as needed.
• Familiarity with twin-screw extrusion technology and its applications.
• Ability to read and interpret technical documents, SOPs, and process charts.
• Strong mechanical aptitude and troubleshooting skills.
• Basic math and computer skills for production data entry and analysis.
• Good communication and teamwork abilities.

Nice To Haves

• Associate’s degree in a technical field.
• Forklift operation certification.
• HACCP or GMP training.

Responsibilities

• Operate and monitor the twin-screw extruder and upstream and downstream equipment, including feeders, preconditioners, and cutting systems.
• Adjust machine settings such as temperature, pressure, feed rates, and moisture to optimize product quality and production efficiency.
• Conduct routine checks for consistent product size, texture, and appearance.
• Perform in-process quality checks, including measuring moisture, density, and temperature.
• Work with the quality assurance team to address deviations from product specifications.
• Accurately document production parameters and quality results.
• Perform basic preventive maintenance, including cleaning the extruder barrel, screws, and dies.
• Identify and troubleshoot mechanical, electrical, and process issues, escalating complex problems to the maintenance team as needed.
• Monitor extruder component wear and report issues requiring replacement.
• Follow safety protocols, Good Manufacturing Practices, and food safety standards.
• Keep equipment and work areas clean and compliant with regulatory standards.
• Participate in safety and operational training sessions.
• Suggest and implement improvements to productivity, efficiency, and quality.
• Assist in developing and refining extrusion recipes and procedures.
• Collaborate with cross-functional teams on process optimization projects.
• Maintain accurate production logs, including material usage, batch tracking, and machine parameters.
• Communicate production issues and needs to supervisors, maintenance, and quality teams.
• Assist in training new operators on extrusion equipment and procedures.

Benefits

• Comprehensive benefits package.
• Medical, dental, and vision benefits.
• A medical plan option with 90% of the employee-only premium paid by the company.
• 401(k) with employer matching.
• Paid holidays and paid time off.
• Employee discounts.

What This Job Offers

• Job Type: Full-time
• Career Level: Entry Level
• Education Level: High school or GED