Electro-Mechanical Maintenance Technician - Night Shift

Bernatello's Foods•Kaukauna, WI

18h•$30•Onsite

About The Position

The Electro-Mechanical Maintenance Technician operates under little supervision and performs a variety of highly complex maintenance projects. This role involves collaborating with maintenance associates and team members on various tasks, providing project leadership, and managing projects from inception to completion. The technician will offer expert technical guidance, training, and mentorship to less experienced associates, acting as a resource for complex technical inquiries. Accurate record-keeping using maintenance software is essential for identifying replacement parts and estimating repair costs. The role requires interpreting electrical and mechanical prints, installing, repairing, and troubleshooting electrical components, and conducting daily rounds for Process Safety Management (PSM) compliance. Collaboration with external vendors, assisting with wastewater treatment, and monitoring operational areas for cost reduction are also key aspects. The technician will support operators in optimizing equipment performance, promptly addressing equipment defects, and implementing Lockout/Tagout (LOTO) procedures. Daily facility maintenance, troubleshooting to minimize downtime, and promoting 6S principles are expected. Repairs on facility infrastructure, piping, equipment, and components are necessary, along with safe operation of forklifts and scissor lifts. Welding and fabrication repairs, including proficiency with lathes, mills, and welding machines, are required. The role involves utilizing mechanical prints for parts identification and providing knowledge on mechanical systems. Advanced preventative maintenance tasks, a comprehensive understanding of all equipment, and expertise in refrigeration systems are also part of the responsibilities. Proficiency in written and spoken English, effective communication, ability to work with various food products, and capacity to work independently and as part of a team are essential. Willingness to learn advanced mechanical and electrical skills, basic problem-solving, knowledge of welding stainless steel, basic computer skills (Microsoft Office, CMMS), understanding of electrical concepts and mechanical knowledge, competence in pneumatic and hydraulic systems, and familiarity with PLC I/O troubleshooting are also required. The technician will offer knowledge of building utilities and support special projects for cost reduction, safety, and quality enhancement, while supporting the Total Productive Maintenance (TPM) methodology. Utilizing CMMS systems for inputting work hours, completing work orders and PM tasks, generating work orders, auditing PM schedules, requesting parts, and conducting inventory control are crucial. The role also involves executing and assessing current PM tasks, providing feedback for improvement, and demonstrating advanced proficiency in eMaint. Adherence to GMP, SQF, and USDA policies, and compiling end-of-shift downtime reports are also required.

Requirements

Must be at least 18 years or older.
Ability to effectively communicate with operators and technicians.
Possess strong problem-solving and electro-mechanical skills.
Ability to lift up to 50 lbs., stoop, bend, kneel, and climb heights.
Basic math, writing and computer skills.
Ability to exhibit good judgement and decision-making in areas of maintenance.
Ability to use basic hand tools for the electrical / mechanical trades.
Ability to use personal protective equipment as required.
Possess good interaction and team skills.
Ability to understand written and spoken English instruction.
Proficiency in understanding and following written or spoken English instructions.
Effective communication skills in both spoken and written English.
Ability to work with various food products, including pork, dairy, soy, wheat, egg, shellfish, nut products, and fish.
Capacity to work effectively both independently and as part of a team.
Willingness to learn and apply advanced mechanical and electrical technical skills.
Proficiency in basic problem-solving techniques.
Knowledge of welding stainless steel.
Basic computer skills, including familiarity with Microsoft Office and Computerized Maintenance Management Systems (CMMS).
Understanding of electrical concepts, including the proper use of test equipment, comprehension of schematic symbols and diagrams, and wiring principles.
Sound mechanical knowledge, including machine guarding, drive belt installation and alignment, seal replacements, and related tasks.
Competence in pneumatic and hydraulic systems, including the ability to replace and repair components, check valves, and assemble filters.
Familiarity with Programmable Logic Controller (PLC) I/O troubleshooting.
Offer educated knowledge of building utilities, including air compressors, electrical systems, and water systems.
Support the Total Productive Maintenance (TPM) methodology, contributing to autonomous maintenance initiatives.

Nice To Haves

Apprentice programs available after 1 year of employment.

Responsibilities

Operates under little supervision and performs a variety of highly complex Maintenance projects.
Collaborates with Maintenance associates and team members to assist in various maintenance tasks as needed.
Responsible for project leadership and direction of implementation of Maintenance projects and work orders.
Develops and manages projects as assigned from inception through completion.
Provides expert technical guidance, training, and mentorship to less experienced Maintenance Associates, acting as a resource for complex technical inquiries.
Maintains accurate records of daily equipment usage, parts dispensed, flow meters, and work orders using maintenance software, facilitating the identification of replacement parts and estimation of repair costs.
Interprets and understands electrical and mechanical prints to ensure accurate and effective maintenance and repairs.
Installs, repairs, and troubleshoots various electrical components, including transformers, pressure sensors, Variable Frequency Drives (VFDs), and Programmable Logic Controllers (PLCs).
Conducts daily rounds for Process Safety Management (PSM) compliance as required and collaborates with external vendors for facility and equipment repairs.
Assists with wastewater treatment responsibilities based on facility needs.
Monitors operational areas and provides recommendations for cost reduction initiatives.
Supports operators in optimizing equipment performance to maximize productivity, and promptly identifies, documents, and addresses equipment defects to maintain operational efficiency.
Implements Lockout/Tagout (LOTO) procedures, ensuring proper isolation of stored energy with appropriate testing equipment.
Completes daily facility maintenance tasks and troubleshoots problems as they arise to minimize downtime.
Promotes 6S principles within the maintenance department to enhance organization and efficiency.
Performs repairs on facility infrastructure, piping, equipment, hoses, nozzles, pressure guns, and other components to ensure smooth operations.
Safely operates forklifts and scissor lifts as necessary to support maintenance activities.
Conducts welding and fabrication repairs to maintain equipment functionality and safety.
Demonstrates proficiency in using all fabrication equipment, including lathes, mills, and welding machines.
Utilizes mechanical prints to identify parts requiring ordering and provides educated knowledge on mechanical systems.
Executes advanced preventative maintenance tasks, including oiling, greasing, lubricating, belt changes, valve replacements, and minor adjustments.
Maintains a comprehensive understanding of all equipment within the production area.
Provides expertise in refrigeration systems and conducts system walk-throughs to ensure proper functionality.
Utilizes CMMS Systems- Input work hours into the CMMS system to maintain accurate records of labor allocation.
Completes work orders and preventive maintenance (PM) tasks within the CMMS to ensure timely completion.
Generates work orders for identified equipment defects to initiate necessary repairs.
Audits existing PM schedules and provides feedback for improvement to enhance maintenance efficiency.
Requests all required replacement parts and equipment through the CMMS to sustain uninterrupted production.
Conducts inventory control activities to effectively manage spare parts and equipment inventory levels.
Executes and assesses current PM tasks, providing feedback to the Maintenance Manager or team leader for continuous improvement.
Demonstrates advanced proficiency in using eMaint and leverages its features to streamline maintenance processes.
Researches and develops new PM procedures to enhance equipment reliability and performance.
All other duties and/or responsibilities as requested or required: Comprehends and adheres to Good Manufacturing Practices (GMP), Safe Quality Food (SQF), and United States Department of Agriculture (USDA) policies to ensure compliance with regulatory standards.
Compiles and communicates end-of-shift downtime reports to document equipment malfunctions or production interruptions effectively.