Electro-Mechanical Maintenance Technician - Night Shift

Bernatello's Foods•Kaukauna, WI

10h•$30•Onsite

About The Position

This role operates under little supervision and performs a variety of highly complex maintenance projects. The technician will collaborate with maintenance associates and team members, provide project leadership, and develop and manage projects from inception through completion. They will also provide expert technical guidance, training, and mentorship to less experienced associates. The position requires maintaining accurate records of daily equipment usage, parts dispensed, flow meters, and work orders using maintenance software. Interpreting electrical and mechanical prints, installing, repairing, and troubleshooting electrical components like transformers, pressure sensors, VFDs, and PLCs are key responsibilities. The role also involves conducting daily rounds for PSM compliance, collaborating with external vendors, assisting with wastewater treatment, monitoring operational areas for cost reduction, and supporting operators in optimizing equipment performance. Implementing Lockout/Tagout (LOTO) procedures, performing facility infrastructure repairs, operating forklifts and scissor lifts, and conducting welding and fabrication repairs are also part of the job. Proficiency in using fabrication equipment, understanding mechanical systems, and executing advanced preventative maintenance tasks are essential. A comprehensive understanding of all equipment in the production area, expertise in refrigeration systems, and the ability to follow English instructions are required. The role also involves working with various food products and demonstrating proficiency in basic problem-solving, welding stainless steel, basic computer skills (Microsoft Office, CMMS), understanding electrical concepts, mechanical knowledge, and competence in pneumatic and hydraulic systems. Familiarity with PLC I/O troubleshooting and knowledge of building utilities are also expected. The technician will assist and coordinate special projects and support the Total Productive Maintenance (TPM) methodology. Additionally, the role requires inputting work hours into the CMMS, completing work orders and PM tasks, generating work orders for defects, auditing PM schedules, requesting replacement parts, conducting inventory control, executing and assessing PM tasks, and demonstrating advanced proficiency in eMaint. Adherence to GMP, SQF, and USDA policies, and compiling end-of-shift downtime reports are also required.

Requirements

Must be at least 18 years or older.
Ability to effectively communicate with operators and technicians.
Possess strong problem-solving and electro-mechanical skills.
Ability to lift up to 50 lbs., stoop, bend, kneel, and climb heights.
Basic math, writing and computer skills.
Ability to exhibit good judgement and decision-making in areas of maintenance.
Ability to use basic hand tools for the electrical / mechanical trades.
Ability to use personal protective equipment as required.
Possess good interaction and team skills.
Ability to understand written and spoken English instruction.

Nice To Haves

Apprentice programs available after 1 year of employment.
Knowledge of welding stainless steel.
Basic computer skills, including familiarity with Microsoft Office and Computerized Maintenance Management Systems (CMMS).
Understanding of electrical concepts, including the proper use of test equipment, comprehension of schematic symbols and diagrams, and wiring principles.
Sound mechanical knowledge, including machine guarding, drive belt installation and alignment, seal replacements, and related tasks.
Competence in pneumatic and hydraulic systems, including the ability to replace and repair components, check valves, and assemble filters.
Familiarity with Programmable Logic Controller (PLC) I/O troubleshooting.
Offer educated knowledge of building utilities, including air compressors, electrical systems, and water systems.
Support the Total Productive Maintenance (TPM) methodology, contributing to autonomous maintenance initiatives.
Demonstrate advanced proficiency in using eMaint and leverage its features to streamline maintenance processes.
Research and develop new PM procedures to enhance equipment reliability and performance.

Responsibilities

Operates under little supervision and performs a variety of highly complex Maintenance projects.
Collaborate with Maintenance associates and team members to assist in various maintenance tasks as needed.
Responsible for project leadership and direction of implementation of Maintenance projects and work orders.
Develop and manage projects as assigned from inception through completion.
Provide expert technical guidance, training, and mentorship to less experienced Maintenance Associates, acting as a resource for complex technical inquiries.
Maintain accurate records of daily equipment usage, parts dispensed, flow meters, and work orders using maintenance software, facilitating the identification of replacement parts and estimation of repair costs.
Interpret and understand electrical and mechanical prints to ensure accurate and effective maintenance and repairs.
Install, repair, and troubleshoot various electrical components, including transformers, pressure sensors, Variable Frequency Drives (VFDs), and Programmable Logic Controllers (PLCs).
Conduct daily rounds for Process Safety Management (PSM) compliance as required and collaborate with external vendors for facility and equipment repairs.
Assist with wastewater treatment responsibilities based on facility needs.
Monitor operational areas and provide recommendations for cost reduction initiatives.
Support operators in optimizing equipment performance to maximize productivity, and promptly identify, document, and address equipment defects to maintain operational efficiency.
Implement Lockout/Tagout (LOTO) procedures, ensuring proper isolation of stored energy with appropriate testing equipment.
Complete daily facility maintenance tasks and troubleshoot problems as they arise to minimize downtime.
Promote 6S principles within the maintenance department to enhance organization and efficiency.
Perform repairs on facility infrastructure, piping, equipment, hoses, nozzles, pressure guns, and other components to ensure smooth operations.
Safely operate forklifts and scissor lifts as necessary to support maintenance activities.
Conduct welding and fabrication repairs to maintain equipment functionality and safety.
Demonstrate proficiency in using all fabrication equipment, including lathes, mills, and welding machines.
Utilize mechanical prints to identify parts requiring ordering and provide educated knowledge on mechanical systems.
Execute advanced preventative maintenance tasks, including oiling, greasing, lubricating, belt changes, valve replacements, and minor adjustments.
Maintain a comprehensive understanding of all equipment within the production area.
Provide expertise in refrigeration systems and conduct system walk-throughs to ensure proper functionality.
Proficiency in understanding and following written or spoken English instructions.
Effective communication skills in both spoken and written English.
Ability to work with various food products, including pork, dairy, soy, wheat, egg, shellfish, nut products, and fish.
Capacity to work effectively both independently and as part of a team.
Willingness to learn and apply advanced mechanical and electrical technical skills.
Proficiency in basic problem-solving techniques.
Knowledge of welding stainless steel.
Basic computer skills, including familiarity with Microsoft Office and Computerized Maintenance Management Systems (CMMS).
Understanding of electrical concepts, including the proper use of test equipment, comprehension of schematic symbols and diagrams, and wiring principles.
Sound mechanical knowledge, including machine guarding, drive belt installation and alignment, seal replacements, and related tasks.
Competence in pneumatic and hydraulic systems, including the ability to replace and repair components, check valves, and assemble filters.
Familiarity with Programmable Logic Controller (PLC) I/O troubleshooting.
Offer educated knowledge of building utilities, including air compressors, electrical systems, and water systems.
Assist and coordinate special projects aimed at reducing costs, ensuring safety, and enhancing quality.
Support the Total Productive Maintenance (TPM) methodology, contributing to autonomous maintenance initiatives.
Input work hours into the CMMS system to maintain accurate records of labor allocation.
Complete work orders and preventive maintenance (PM) tasks within the CMMS to ensure timely completion.
Generate work orders for identified equipment defects to initiate necessary repairs.
Audit existing PM schedules and provide feedback for improvement to enhance maintenance efficiency.
Request all required replacement parts and equipment through the CMMS to sustain uninterrupted production.
Conduct inventory control activities to effectively manage spare parts and equipment inventory levels.
Execute and assess current PM tasks, providing feedback to the Maintenance Manager or team leader for continuous improvement.
Demonstrate advanced proficiency in using eMaint and leverage its features to streamline maintenance processes.
Research and develop new PM procedures to enhance equipment reliability and performance.
Comprehend and adhere to Good Manufacturing Practices (GMP), Safe Quality Food (SQF), and United States Department of Agriculture (USDA) policies to ensure compliance with regulatory standards.
Compile and communicate end-of-shift downtime reports to document equipment malfunctions or production interruptions effectively.

Benefits

$1000 sign-on bonus!
$1000 referral bonus!
$30+ based on experience.
2-2-3 nights only schedule, 5:00pm to 5:00am.
Full-time position, with benefit package (medical, dental and vision insurance).
life insurance
401k with a generous employer match
profit sharing
paid time off
tuition reimbursement