Electrical Assembly Technician

Sterling Technologies Inc.•Wixom, MI

6d•Onsite

About The Position

The Electrical Assembly Technician is responsible for assembling, testing, and inspecting custom wire harnesses, cable assemblies, electrical boxes/panels, and electromechanical components according to engineering drawings, work instructions, and customer specifications. This role also performs SMT and through-hole printed circuit board (PCB) assembly and rework. This role requires attention to detail, manual dexterity, and the ability to maintain high-quality standards in a manufacturing environment. This position plays a critical role in delivering high-quality custom wire harness, cable assembly, and PCB assembly solutions that meet customer requirements and industry standards.

Requirements

High school diploma or equivalent.
2+ years of experience in electrical assembly, wire harness manufacturing, cable assembly, or related production work.
Experience with SMT and/or through-hole PCB assembly and hand soldering.
Ability to read and interpret assembly drawings, wiring diagrams, schematics, and work instructions.
Experience using hand tools, wire strippers, crimpers, soldering equipment, and testing devices.
Strong attention to detail and commitment to quality.
Ability to work independently and as part of a team.

Nice To Haves

IPC/WHMA-A-620 and/or IPC-A-610 certification, or willingness to obtain certification.
Experience operating pick-and-place, reflow oven, or AOI equipment.
Experience working in a custom manufacturing environment.
Knowledge of electrical testing equipment such as multimeters and continuity testers.
Familiarity with ISO 9001 quality systems.

Responsibilities

Assemble custom wire harnesses, cable assemblies, electrical boxes/panels, and electrical subassemblies according to blueprints, schematics, and work instructions.
Cut, strip, crimp, solder, and terminate wires and cables using appropriate tools and equipment.
Install connectors, terminals, heat shrink tubing, labels, and protective sleeving as required.
Troubleshoot and repair wiring and assembly issues using electrical schematics.
Perform surface-mount (SMT) and through-hole placement, hand soldering, and touch-up on printed circuit board assemblies (PCBAs).
Operate or support pick-and-place, reflow oven, wave solder, and/or selective solder equipment as applicable.
Perform PCB rework, rework of misplaced/defective components, and post-solder cleanup per IPC-A-610 workmanship standards.
Read and interpret PCB assembly drawings, silkscreens, pick-and-place files, and bills of materials (BOMs).
Inspect PCBAs for solder quality, component placement, and defects, using visual inspection and/or AOI equipment.
Perform continuity, insulation resistance, and functional testing of completed assemblies.
Inspect finished products to ensure compliance with customer specifications and quality standards.
Read and interpret electrical schematics, wiring diagrams, bills of materials (BOMs), and assembly drawings.
Monitor inventory of the assembly area; review pick lists for discrepancies and support work order completion.
Maintain accurate production and quality records.
Identify and report defective materials, equipment issues, or process discrepancies.
Follow IPC, IPC/WHMA-A-620, IPC-A-610, ISO, and company quality standards and procedures.
Maintain a clean, organized, and safe work area (5S and strong housekeeping practices).
Assist with process improvements to increase efficiency and product quality.
Collaborate with engineering, quality, and production teams to resolve assembly issues.