EEE Failure Analysis Engineer (Starlink)

SpaceX•Redmond, WA
•$105,000 - $145,000

About The Position

SpaceX is seeking an EEE Failure Analysis Engineer to support Starlink hardware production and product life-cycle analysis. The engineer will work directly in the Failure Analysis laboratory and interface with PCBA Production, Supplier Development, Reliability, and EEE Piece Part groups. The role supports analysis of production failures, assessment of manufacturing-process quality, and investigations into nonconforming products. Work spans pre-production builds, qualification, flight hardware, and existing production lines. The position requires familiarity with SMT manufacturing, EEE piece parts, and equipment and techniques for destructive and non-destructive analysis. The ideal candidate is hands-on, skilled in mechanical and electrical disciplines, flexible, quick to learn, effective in a fast-paced environment, and brings a can-do attitude.

Requirements

  • Bachelor of Science in Material Science or a related field.
  • At least 5 years of experience in semiconductor, package, and/or PCBA reliability.
  • At least 3 years of work experience in failure analysis on semiconductor packages and devices.
  • Comfort working in a fast-paced, hands-on environment.
  • Experience with non-destructive analysis techniques such as visual inspection, X-ray, CT scan, SEM, CSAM, and curve tracing.
  • Experience with destructive analysis techniques such as cross section, parallel lapping and polishing, dye and pry, and chemical decapsulation.
  • Experience with semiconductor analysis techniques such as OBIRCH, photo emission analysis, thermal emission analysis, and FIB.
  • Able to stay organized and demonstrate strong attention to detail.
  • Able to lift 25 lbs. unassisted.
  • Comfortable working in tight spaces.
  • Comfortable using power tools such as saws and sanders, and hand tools such as awls, hammers, or shears.
  • Comfortable handling corrosive chemicals using proper PPE.
  • Able to move repetitively, bend or twist, and use hands to handle, control, or feel objects, tools, or controls.
  • Willing to work all shifts, overtime, and weekends as needed.

Nice To Haves

  • Master of Science in Material Science or an advanced degree in a related field.
  • At least 7 years of experience in semiconductor, package, and/or PCBA reliability.
  • At least 4 years of work experience in failure analysis on semiconductor packages and devices.
  • Understanding of basic electronic theory.
  • Experience in electrical troubleshooting.
  • Able to work independently and solve problems efficiently with minimal supervision.
  • Positive attitude and ability to work well on a team.
  • Proficient with Microsoft Excel, Word, and PowerPoint.

Responsibilities

  • Support destructive and non-destructive analyses during hardware development and pre-production life-cycle phases, including pre-production, qualification, and flight hardware.
  • Support engineering analyses of rework and recovery efforts on nonconforming hardware.
  • Assist with analyses of piece-part failures and nonconforming material.
  • Support efforts on First Article Inspection Reports.
  • Provide targeted surge support for company-critical analyses or qualification test efforts.

Benefits

  • Potential eligibility for long-term incentives in the form of company stock, stock options, or long-term cash awards.
  • Potential discretionary bonuses.
  • Ability to purchase additional stock at a discount through an Employee Stock Purchase Plan.
  • Comprehensive medical coverage.
  • Vision coverage.
  • Dental coverage.
  • 401(k) retirement plan.
  • Short- and long-term disability insurance.
  • Life insurance.
  • Paid parental leave.
  • Various other discounts and perks.
  • May accrue 3 weeks of paid vacation.
  • Eligible for 10 or more paid holidays per year.
  • Washington State employees accrue paid sick time in compliance with state and federal law.
  • Company shuttles for roundtrip travel from select Seattle locations to the SpaceX Redmond office Monday to Friday.
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