Mechanical Hardware Test Engineer - Failure Analysis (Starlink)

SpaceX•Redmond, WA

1d•Onsite

About The Position

As a Mechanical Hardware Test Engineer, you will solve challenging, high impact problems for the Starlink network. We are producing complex vacuum amplifier hardware at orders of magnitude higher rate than anyone in history and this role will play a critical part in making it highly reliable. This requires extreme critical thinking skills and a desire to learn about nuanced, cutting edge technology. The most important skillset is demonstrated problem solving ability – in whatever form that may be.

Requirements

Bachelor’s degree in materials science, mechanical engineering, electrical engineering, physics, chemical engineering, or other STEM discipline
1+ years of experience in hardware development, failure analysis, or reliability engineering (internships, co-ops, and extracurriculars acceptable)

Nice To Haves

Master’s degree in STEM discipline
Excellent problem-solving, communication, and technical writing skills
Experience with electronics, mechanical design, analysis, and knowledge of RF principles
Direct experience with hardware failure analysis tools and techniques (SEM, FIB, EDS, cross-sectioning, fault isolation, or equivalent)
Experience analyzing complex datasets with Python, AI

Responsibilities

Perform detailed failure analysis of novel high voltage vacuum amplifiers on both new-production and active-service units
Perform advanced physical failure analysis using SEM, FIB, EDS, cross-sectioning, and related techniques to identify failure mechanisms in functional materials
Collaborate with design, manufacturing, and supply chain teams to improve product reliability and manufacturing processes
Apply physics-of-failure principles and develop deep knowledge of vacuum tube failure modes to determine root causes
Develop and improve failure analysis techniques and workflows to support new manufacturing technologies and advanced materials
Monitor yield rates and quality metrics, driving corrective actions to address non-conforming products
Drive continual improvements to designs by building physical and digital tools to analyze data collected both in the field and in the lab

Benefits

Comprehensive medical, vision, and dental coverage
Access to a 401(k) retirement plan
Short and long-term disability insurance
Life insurance
Paid parental leave
Various other discounts and perks
3 weeks of paid vacation
10 or more paid holidays per year
Paid sick time in compliance with state and federal law (for Washington State employees)
Company shuttles offered for roundtrip travel from select Seattle locations to the SpaceX Redmond office Monday to Friday