Director, Continuous Improvement

Howmet Aerospace•Cuyahoga Heights, OH

About The Position

Howmet Engines is seeking an experienced Continuous Improvement Director to drive implementation and sustained use of Lean principles, improve operational efficiency, and foster a culture of continuous improvement across the business segment. The role serves as a teacher, coach, and mentor to employees at all levels, building long-term adoption of continuous improvement practices. The Director partners with senior leadership to align initiatives with business objectives and deliver measurable improvements in productivity, capacity, and overall business-segment performance. The position advances the Howmet Business System journey, supports site teams with assessment and gap-closure plans, and leads improvement initiatives and knowledge sharing across locations. It may involve support for other sites and travel up to 50%, including domestic and international travel. The role is subject to ITAR requirements and requires U.S. person status; employees must also be legally authorized to work in the United States. Visa sponsorship is unavailable.

Requirements

  • At least 10 years of experience in manufacturing environments in areas such as Operations, Engineering, Supply Chain, Quality, or Operational Excellence.
  • At least 7 years in leadership roles in Operations or Continuous Improvement.
  • Previous experience in aerospace, automotive, or another manufacturing environment that requires significant Lean strategies to sustain improvements and support organizational success.
  • Bachelor’s degree from an accredited institution.
  • Willingness to travel up to 50% of the time, including domestic and international travel.
  • Strong working knowledge of continuous process improvement methodologies, including Lean and Six Sigma.
  • Strong working knowledge of Microsoft Office Suite, including Word, Excel, and PowerPoint.
  • U.S. person status as defined by ITAR: U.S. citizen, U.S. permanent resident, political asylee, or refugee.
  • Legally authorized to work in the United States; employment eligibility verification is required at hire. Visa sponsorship is not available.

Nice To Haves

  • Bachelor’s and master’s degrees from an accredited institution in Engineering or Supply Chain are highly desired.
  • Project Management certification or earned certificate.
  • Experience developing operations leadership development programs in a manufacturing environment.
  • Demonstrated manufacturing improvement experience, including Hoshin, flow principles, Jidoka, Kanban, 5S, and plan for every part (PFEP).
  • Strong value stream mapping skills and experience with associated improvement methodologies.
  • Understanding of Toyota Production System pillars, including JIT and Jidoka.
  • Experience evaluating takt time versus cycle time and identifying work-area constraints, including cycle-time, periodic-work, and downtime constraints.
  • Shop-floor experience working with employees and improving manufacturing processes.
  • Strong interpersonal and communication skills, including the ability to resolve conflicting interests and obtain cooperation.
  • Strong analytical and problem-solving skills, including using structured approaches to identify root causes and recommend resolutions.
  • Demonstrated project leadership and project-management skills, including managing multiple projects simultaneously to meet objectives and deadlines.

Responsibilities

  • Lead the continued development and enhancement of the Howmet Business System journey, including accelerating the Lean Execution Systems Assessment process and supporting plant teams with gap-closure plans.
  • Facilitate sustainable sharing of Howmet Business System best practices within and across locations through an electronic system that lets users search for common issues or problems.
  • Lead Overall Equipment Effectiveness (OEE) improvement deep dives with leaders and enable best-practice sharing.
  • Lead implementation of continuous improvement initiatives and reduce waste using Lean principles and methods such as JIT, autonomation, value stream mapping, Kaizen, 5S, standard work, line and cell design, single-piece flow, material flow, visual management, SMED, TPM, and root-cause problem solving.
  • Facilitate Hoshins, Kaizens, problem-solving sessions, and rapid-improvement events with internal personnel, consultants, customers, and suppliers as needed; support follow-through to sustain improvements.
  • Analyze Profit and Loss statements to identify opportunities for cost reduction, revenue enhancement, and margin improvement.
  • Lead and collaborate with cross-functional teams on factory and shop-floor improvements, potentially including capital expenditure projects.
  • Help team leaders develop skills and knowledge in meeting management, project management, improvement methods, results measurement, and problem solving.
  • Monitor key performance indicators to track progress and measure the impact of improvement initiatives.
  • Drive change-management efforts to implement and sustain process improvements.
  • Identify and share best practices, lessons learned, and success stories to promote organizational learning.
  • Coach and mentor employees across the organization to strengthen the continuous-improvement mindset.
  • Participate in or lead other targeted initiatives or Kaizens as directed by the business unit and Segment Vice President.
  • Support continuous-improvement work at other sites as needed, including training, project-based work, and best-practice support.

Benefits

  • Comprehensive medical, prescription, dental, and vision coverage, including FSA and HSA account options.
  • Pre-tax and Roth 401(k) retirement savings plans with employer matching funds and a separate employer retirement contribution.
  • Paid holidays and vacation time, subject to applicable policies.
  • Paid parental leave and adoption assistance programs.
  • Life insurance and disability coverage plans.
  • Optional auto, home, legal, identity theft, and pet insurance coverage plans.
  • Tuition Assistance Program and ongoing professional development opportunities.
  • Employee Assistance Program (EAP).
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