Die Cast Set-Up Operator
About The Position
The Die Cast Set-Up Operator sets up and operates die casting machines that cast parts from nonferrous metals, such as aluminum. The operator prepares dies and machine settings, sets up robotic operations, produces and inspects sample castings, and adjusts processes or equipment as needed. The role may also include machine maintenance and cleaning, forklift operation, and tracking metal moved or handled. This position works Monday through Thursday from 3:00 p.m. to 1:30 a.m. The anticipated hourly starting rate is $21.26 to $28.00. The exact rate may depend on the candidate’s knowledge, experience, skills, abilities, and education. Kurt Die Casting is a 100% employee-owned division of Kurt Manufacturing near Minneapolis, Minnesota. The facility offers experience across areas including aluminum and zinc die casting, CNC machining, automation, and quality control.
Requirements
- High school diploma or equivalent GED.
- At least 1 month of related experience.
- Ability to perform medium work, involving exerting 20 to 50 pounds of force occasionally, 10 to 25 pounds frequently, or up to 10 pounds constantly to move objects.
- Frequently reach, handle objects, perform finger-based tasks, perceive object attributes by touch, and adjust vision to focus.
- Occasionally climb, maintain balance, stoop, kneel, crouch, crawl, hear sounds, and identify or distinguish colors.
Nice To Haves
- 6 months of related experience.
- NADCA Level I Certification.
Responsibilities
- Lift die sections into the machine using a chain or hoist.
- Bolt die sections in position and adjust the ram stroke using hand tools.
- Connect water hoses to the die cooling system and regulate water flow, cycle timing, and machine operating speed.
- Preheat die sections using a torch or electric heater.
- Set up robotic operations and produce sample castings to verify machine setup.
- Blow metal fragments from die surfaces and spray lubricant over the die cavity and plunger.
- Operate the machine to close and lock dies and force molten metal into die cavities.
- Remove castings after the dies open, using tongs or pliers.
- Inspect castings for defects such as cracks or blisters; measure castings with fixed gauges as needed.
- Make process and equipment adjustments as necessary.
- Maintain, clean, or adjust malfunctioning machines as needed; clean furnaces and equipment as needed.
- Operate a gas- or electric-powered forklift to move, stack, or unload metal as needed.
- Count, weigh, or record the number of metal units moved or handled.
- Maintain reliable attendance.
Benefits
- 100% employee ownership.
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What This Job Offers
Job Type
Full-time
Education Level
High school or GED
