Corporate Predictive Specialist
About The Position
St. Marys Cement U.S. LLC is seeking a Corporate Predictive Specialist to assist in the development and implementation of a predictive data collection and analysis program. This role involves researching, training, applying, and maintaining a program to detect problems, identify root causes, predict, and avoid equipment failures. The specialist will act as the main contact for external vibration data collection and analysis providers, analyze data to determine root causes of potential problems, and formulate and deliver machinery health reports. They will manage action plans for implementation with local facilities and the corporate team, develop short, medium, and long-term treatments for rotating equipment, and identify critical equipment through analysis. The role also includes undertaking manual collection of vibration data, assisting the Corporate Maintenance Manager and Corporate Reliability Engineer in securing funds for improvement projects, and ensuring EOE compliance.
Requirements
- Bachelor’s degree or foreign equivalent in Mechanical, Industrial, or Electrical Engineering or a related field.
- Seven (7) years of experience in the position offered, as a Preventive Maintenance Engineer, or a related position in a large cement production manufacturing facility.
- Seven (7) years of experience with performing machinery vibration data collection and analysis including data acquisition, time waveform analysis, frequency/phase analysis, balancing, and fault frequency diagnosis.
- Seven (7) years of experience interpreting the results from Non-Destructive Testing programs (NDT) including ultrasonic, liquid penetrant, magnetic particle, eddy current, phase array, and thermography and applying the results to formulate resolution action plans.
- Seven (7) years of experience performing oil analysis (tribology) including wear and lubricant chemistry, fluid containment (seals and gaskets), load, friction wear and lubrication requirements, and lubrication regimes and applying the results to formulate and optimize lubrication maintenance plans.
- Seven (7) years of experience maintaining cement plant machinery including limestone crushers, raw mills, kilns, coolers, ball mills, pumps, compressors, and conveying equipment.
- Seven (7) years of experience performing RCA (Root Cause Analysis) and FMEA (Failure Mode and Effect Analysis) using both basic techniques (5 Whys) and advanced RCA methodologies (TapRoot, Apollo, Kepner Tregoe, and Ishikawa).
- Must possess a Vibration Analyst ISO CAT III Certification.
Responsibilities
- Assist in the development and implementation of the predictive data collection and analysis program.
- Develop a program with sufficient expertise to detect problems, identify root causes, predict, and avoid equipment failures.
- Act as the main contact for outside online vibration data collection and analysis providers.
- Analyze data to determine all potential problems to root cause.
- Formulate and deliver machinery health reports covering all VCNA assets, root causes, and remedial action plans.
- Manage action plans and their implementation to conclusion with each local facility and the corporate team.
- Develop treatment plans for rotating equipment in the short, medium, and long term.
- Determine through analysis the equipment in critical condition.
- Undertake manual collection of satellite vibration data collection to fulfill predictive program requirements.
- Assist the Corporate Maintenance Manager and the Corporate Reliability Engineer to obtain funds for improvement projects within the maintenance departments.
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What This Job Offers
Job Type
Full-time
Career Level
Senior
