Controls Engineer

Adient•Romulus, MI

11d•Onsite

About The Position

The Controls Engineer will be responsible for supporting the plants with designing, programming, implementing, and maintaining automated control systems for foam production equipment and processes. This role involves supporting plant operations through system design and programming, process control and optimization, maintenance and support, and project management.

Requirements

Bachelor's Degree in Electrical or Controls Engineering or equivalent
Minimum 5 years of industry experience
Experience installing automated equipment such as assembly lines and robot assembly cells
PLC programming and troubleshooting
HMI programming
Robot cell design and programming
Industrial networking
System specification, ordering, run-off, installation and qualification
Capital equipment budget planning and tracking
Strong computer skills with ability to quickly learn new software/applications
Ability to generate, update and maintain machinery electrical schematics and machinery diagrams in conventional (2D) CAD software
Analytical problem solving
Project management - plan development and execution
Ability to interact with IT groups, and understand network topology
Knowledge of industrial networks (Ethernet/IP, Profibus, Modbus)
Understanding of electrical codes and safety standards (NEC, NFPA 79)
Ability to effectively influence and work in cooperation with a cross functional team
Strong leadership and interpersonal skills - ability to work in a matrix organization and effectively lead without direct positional authority is required.
Strong communication, presentation and teamwork skills including the ability to write clear, concise technical documentation.
The ability to break down problems and gain understanding to make effective decisions.
The passion to set and meet high standards of performance
The ability to persuade others to support your agenda / Objectives
The ability to establish clear, measurable goals and deliver on commitments

Nice To Haves

Automotive interiors experience preferred
Experience with seating products desired
Siemens PLC experience preferred but not required
SQL database knowledge
Aveva Intouch desired

Responsibilities

Design and program PLC/HMI systems for foam manufacturing equipment
Develop and maintain ladder logic, function block diagrams, and structured text programs
Create operator interface screens and SCADA systems
Monitor and optimize foam production processes including mixing, curing, and cutting operations
Implement process control strategies for temperature, pressure, and chemical dosing systems
Troubleshoot control system issues to minimize production downtime
Provide technical support for production equipment and automation systems
Develop and support preventive maintenance procedures for control panels, sensors, and instrumentation
Document control system modifications and maintain as-built drawings
Maintain archive of PLC programs throughout facility
Lead automation upgrade projects from concept to commissioning
Coordinate with equipment vendors and contractors
Manage project budgets and timelines