Controls Engineer

Superior Essex•Fort Wayne, IN

14h

About The Position

The Controls Engineer designs, develops, and implements advanced automation and control systems supporting magnet wire manufacturing operations. The role combines technical expertise with hands-on execution to deliver reliable, scalable solutions that improve product quality, operational efficiency, and cost performance. The engineer helps define technical strategies, execute complex projects, and collaborate with engineering and operations teams to advance manufacturing capabilities.

Requirements

Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, Mechatronics, Automation Engineering, or equivalent experience.
Experience in electrical design, controls engineering, drive coordination, and industrial automation.
Strong hands-on experience with equipment design, system integration, and troubleshooting.
Proficiency in electrical schematic design using AutoCAD Electrical or similar tools.
Advanced problem-solving and analytical skills with a data-driven approach.
Experience using diagnostic tools such as oscilloscopes and digital multimeters.
Strong knowledge of electrical codes and safety standards, including NEC and NFPA 70E.
Proven ability to develop technical documentation and standard operating procedures.
Strong communication skills and ability to collaborate across functions.
Ability to manage multiple priorities in a fast-paced environment.
Willingness to travel up to 40%, including internationally.

Nice To Haves

Experience with PLC platforms such as Allen-Bradley, Siemens, Omron, or Keyence.
Experience with SCADA systems such as Ignition and SQL/database integration.
Familiarity with IT/OT infrastructure, including server environments and system administration, database management and data architecture, and industrial networking and network design.
Knowledge of facility electrical systems, including power distribution and load planning, switchgear and switchboard applications, and electrical load and usage analysis.
Familiarity with mechanical design tools such as SolidWorks.
Experience with structured text programming and higher-level languages such as Python or C++.
Exposure to additive manufacturing, including 3D printing.
Experience in manufacturing or industrial automation environments.

Responsibilities

Design, develop, and implement automation and control systems for new and existing manufacturing equipment.
Contribute to control system architecture and establish technical standards across projects, including PLC, HMI, SCADA, and networking.
Drive process improvements and equipment innovations to enhance safety, quality, efficiency, and cost performance.
Perform hands-on electrical system design and integration, PLC programming, control strategy development, troubleshooting, and root cause analysis.
Support new equipment introduction, including evaluation, installation, commissioning, and production launch.
Evaluate prototype equipment, analyze performance data, and recommend design improvements.
Design and review electrical schematics using tools such as AutoCAD Electrical.
Collaborate with mechanical, electrical, and manufacturing teams on effective electromechanical system design.
Develop Bills of Materials, support vendor selection, and assist with procurement activities.
Create and maintain technical documentation, standards, and best practices.
Support project planning, including scope definition, scheduling, and risk identification.
Communicate project status, risks, and milestones to stakeholders.
Promote and adhere to safety standards while maintaining an organized work environment.