Controls Engineer III

Indotronix International CorporationCharlotte, NC
Onsite

About The Position

Client is seeking a highly experienced senior controls engineer to support the design, installation, start-up, and debugging of advanced manufacturing equipment in a high-volume production environment. This role will require a mix of electrical design, hardware design and programming capabilities to design Rockwell based process and automated equipment. This is an excellent opportunity for a seasoned controls professional who enjoys working directly with equipment, solving technical challenges, and supporting complex installation and start-up activities.

Requirements

  • Bachelors In Electrical Engineering (or other related field) is required
  • 7+ years experience as a Controls Engineer
  • Software/Controls programming experience with PLC's, HMI's (hardware/software), SCADA primarily Rockwell
  • Experience with HMI and SCADA systems primarily FT View, Optix, Ignition
  • Understanding of PID control implementation
  • Capability to design, develop and deliver fully integrated machine and motion control, automation, and process machine systems to manufacturing
  • Able to effectively leverage external machine builders and system integrators to design, develop, and deploy integrated manufacturing systems to global manufacturing facilities
  • Understanding of electrical panel layout, schematic design, ladder logic programming, and system testing and troubleshooting.
  • AutoCAD and/or AutoCAD Electrical skills
  • Familiarity of logic-based programming.
  • PLC and IEC base programming structure including ladder logic, function blocks, structured text, and sequential flowchart desirable.
  • Familiar with Machine Safety Design principles per ISO 13849 -1&2
  • Individuals must be capable of executing project assignments, in a cross-functional team based environment
  • Experience designing and implementing industrial communication technologies (Ethernet/IP, EtherCAT))

Responsibilities

  • Serve as an electrical controls resource for manufacturing process improvement and capital expansion projects.
  • Lead the electrical and controls scope of assigned projects.
  • Focus on implementation of PLC based automation in Client's manufacturing plants and processes.
  • Work closely with a multi-disciplinary team that includes mechanical, electrical, controls, facilities, IT, and operations professionals to help ensure systems are installed, commissioned, and running safely and effectively.
  • Lead controls engineering scope for automation and capital projects from concept development through design, build, installation, startup, and commissioning.
  • Design, develop, and deploy integrated automation and machine control systems using PLC, HMI, SCADA, and related controls technologies.
  • Define control architectures, functional specifications, and integration requirements that support manufacturing and process objectives.
  • Provide technical direction for controls work executed by contractors, system integrators, machine builders, and internal project team members.
  • Review and approve controls deliverables such as electrical schematics, panel layouts, PLC and HMI programs, network architecture, and integration documentation.
  • Troubleshoot complex controls, programming, networking, and system integration issues during project execution and startup.
  • Support commissioning, startup, training, and technology transfer as systems are handed off to plant teams.
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