Controls Engineer II

iAutomation Careers•Lakewood Ranch, FL

1d•Onsite

About The Position

RND Automation engineers, designs, manufactures, and services robotic, packaging and assembly automation equipment. Our offerings include horizontal and vertical form fill and seal machinery, automated assembly equipment, and robotic automation for the medical device, consumer product, and industrial device industries. We have an immediate opening for a Controls Engineer in Lakewood Ranch, Florida. The Controls Engineer is responsible for designing, developing, and implementing control systems for various industrial processes. This role requires a strong understanding of automation systems, as well as the ability to troubleshoot and optimize PLC programs to ensure efficient and reliable operation. This position will be responsible for applying RND standards in both layout and programming functions to develop PLC, HMI, robot, and vision programs for custom automation machines. This multi-faceted position offers an exciting opportunity to work with cutting-edge technologies and contribute to the success of various projects. Travel is a part of this position to support the team and our customers.

Requirements

Bachelor's degree in Electrical, Computer, or related engineering field
Minimum of 3+ years of experience in programming and maintaining automation systems.
Proficiency in Allen-Bradley programming software (RSLogix 5000, Studio 5000, FactoryTalk View Studio).
Strong understanding of PLC hardware, HMI development, and industrial communication protocols (e.g., Ethernet/IP).
Excellent problem-solving skills and the ability to troubleshoot complex control systems.
Strong communication and teamwork skills to collaborate effectively with cross-functional teams.
Willingness to travel to customer sites as needed.
Ability to travel up to 15% of the time for customer support and to attend training.
Must be a US Citizen or Permanent Resident/Green Card holder.

Nice To Haves

Experience with other control platforms including Siemens, Beckhoff, and B&R
Experience with Servo Motor control
Experience with Cognex, Keyence, and Fanuc IR vision systems
Experience with Fanuc and Epson Robotic systems

Responsibilities

Develop control programs using Allen-Bradley PLCs (e.g., ControlLogix, CompactLogix) and associated software (e.g., RSLogix 5000, Studio 5000).
Develop HMI screens and links, utilizing RND standard modules and custom programming where needed.
Develop safety programs for Banner/GuardLogix safety controllers/safety devices.
Develop custom vision applications utilizing Keyence Software and Cognex Spreadsheet for Cognex Cameras.
Develop robot applications primarily using Fanuc and Epson.
Develop applications for miscellaneous devices that will be used on future projects.
Design and configure control systems, including I/O configuration, HMI integration, and communication protocols.
Perform Risk Assessments and help design appropriately safe systems.
Diagnose and resolve issues related to PLC programs, control systems, and field devices.
Implement corrective actions to minimize downtime and improve system performance.
Conduct thorough testing and validation of control systems to ensure they meet design specifications and operational requirements.
Create and maintain detailed documentation for control system designs, including pinning charts, code comments, and user manuals.
Work closely with engineering, project management, and assembly teams to understand system requirements and provide technical support throughout the project lifecycle.
Utilize and maintain RND standards while also suggesting appropriate improvements.
Identify opportunities for process improvements and implement changes to enhance system efficiency, reliability, and performance.
Ensure all control systems comply with relevant industry standards, safety regulations, and company policies.