Controls & Automation Engineer

ELLWOODHouston, TX

About The Position

In this role, the Controls & Automation Engineer leads automation initiatives, supports plant-wide control systems, and serves as a technical authority for troubleshooting, upgrades, and continuous improvement. The position collaborates closely with Maintenance, Operations, EHS, contractors, OEMs, and corporate engineering teams to align plant engineering efforts with overall business objectives. This role directly contributes to improving productivity, increasing equipment availability, reducing maintenance costs, and strengthening overall asset reliability through disciplined engineering practices and effective project execution.

Requirements

  • Bachelor’s degree in electrical / Electronics / Automation engineering
  • Prior experience in Plant engineering department
  • Greenfield /Brownfield Project management in a forging/Metal forming industry setup
  • Good technical and problem-solving skills
  • Hands on practical experience being able to demonstrate a level of success in heavy manufacturing environment
  • Strong background in Electrical, Automation, PLC and Control
  • Hydraulic & Pneumatics System Design
  • Electrical and Control systems upkeep and troubleshooting
  • High Voltage Electrical maintenance
  • Electrical Safety
  • Overall machine troubleshooting
  • Prior Automation Controls Engineering Experience
  • Knowledge and experience with Allen Bradley, Siemens & Fanuc systems
  • Good Computer Knowledge of MS Office Suit, MS Projects, ACAD & Solid works
  • Understanding of Industrial Safety and governing laws/standards e.g. OHSA, ASME, NFPA
  • Ability to comprehend Mechanical equipment drawings, Hydraulic, Pneumatic and simple Electrical schematics
  • Strong problem-solving skills
  • Ability to apply technical knowhow and resources for prompt resolution of Plant issues
  • Ability to analyze and interpret data
  • Good Communication and presentation skills
  • Ability to prioritize and plan on proactive basis
  • Self-Motivated & Team Player with ability to deliver under minimum supervision

Nice To Haves

  • Experience in Forging Facility maintenance is preferred
  • Knowledge of CMMS-EMaintX4 is desirable
  • Knowledge of Furnace combustion control and experience with Eurothem –Review/Bridge/TUS/ Knowledge of /Pyrometry/System Accuracy Tests & Temperature Uniformity Surveys is a plus
  • PE, PMP and other Certifications in relevant field is desirable

Responsibilities

  • Leads automation initiatives
  • Supports plant-wide control systems
  • Serves as a technical authority for troubleshooting, upgrades, and continuous improvement
  • Collaborates closely with Maintenance, Operations, EHS, contractors, OEMs, and corporate engineering teams to align plant engineering efforts with overall business objectives
  • Contributes to improving productivity, increasing equipment availability, reducing maintenance costs, and strengthening overall asset reliability through disciplined engineering practices and effective project execution
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