Controls and Automation Test Engineer

Hyper Solutions Inc•Richmond, VA

14h•Onsite

About The Position

The Controls and Automation Test Engineer at Hyper Solutions plays a critical role in designing, building, and validating control systems that power Hyper’s data center infrastructure products. This position is responsible for developing and testing the intelligent control layer across products such as PDUs, RPPs, and switchboards, ensuring systems are reliable, safe, and ready for deployment in mission-critical environments. This role spans the full lifecycle of control system development, from integrating sensors and configuring controllers to executing full system builds and validating performance through structured testing. Working in Hyper’s engineering lab, you will collaborate with electrical, mechanical, and manufacturing teams to develop systems that make Hyper’s products increasingly intelligent and software-defined. This position is well-suited for a hands-on controls engineer who thrives in a lab environment, enjoys building and testing real systems, and is comfortable working at the intersection of hardware, software, and industrial infrastructure.

Requirements

Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field
5+ years of hands-on experience with industrial control systems including controllers and HMIs
Experience developing HMI applications including screen design, scripting, and alarm configuration
Working knowledge of industrial protocols such as Modbus, BACnet, OPC-UA, and SNMP
Experience configuring and commissioning power metering and monitoring equipment
Ability to read and interpret electrical schematics, single-line diagrams, and wiring documentation
Experience executing system-level and component-level testing including FAT and SAT
Strong understanding of electrical safety practices including LOTO and NFPA 70E

Nice To Haves

Experience working with data center power infrastructure such as PDUs, UPS systems, or switchgear
Familiarity with industrial gateway platforms such as Red Lion, Kepware, or Ignition
Exposure to condition-based monitoring or predictive maintenance systems
Understanding of OT/ICS security principles or IEC 62443 frameworks
Experience working in lab environments building and testing physical systems

Responsibilities

Design, develop, and validate control systems for power infrastructure products including PDUs, RPPs, and switchboards
Develop and configure HMI applications including screen design, alarm management, trending, and operator workflows
Install, configure, and test power meters, gateways, and controllers, ensuring proper communication and performance
Select, mount, and wire sensors including current transformers, voltage transducers, temperature probes, and environmental sensors
Execute full system builds integrating sensors, controllers, and HMIs into complete, functional products
Build and test hardware and software prototypes for new product development and customer-specific solutions
Execute Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
Develop and maintain control system documentation including wiring diagrams, I/O lists, and test procedures
Collaborate with engineering and manufacturing teams to ensure systems are manufacturable and field-ready
Follow and enforce electrical safety practices including LOTO procedures and arc flash safety standards
Support troubleshooting and root cause analysis of control system issues from the field
Contribute to the development of internal standards, lab infrastructure, and testing methodologies
Participate in safety reviews and identify potential hazards in product designs and test setups
Partner with engineering and service teams to improve system reliability and performance
Assist in refining sensor strategies and control system requirements based on real-world usage