Continuous Improvement Engineer

Denison IndustriesDenison, TX
Onsite

About The Position

The Continuous Improvement Engineer is responsible for supporting operational excellence initiatives across our aluminum sand casting foundry. This entry-level role will work closely with production, quality, maintenance, and leadership teams to identify opportunities to improve safety, quality, productivity, and cost performance. This position is ideal for a hands-on, analytical problem solver who is eager to learn manufacturing processes, Lean principles, and continuous improvement methodologies while making a measurable impact on plant performance.

Requirements

  • Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, Engineering Technology, Operations Management, or a related field.
  • 2-5 years of engineering, manufacturing, internship, or co-op experience.
  • Strong analytical and problem-solving abilities.
  • Proficient with Microsoft Office, particularly Excel.
  • Strong communication and teamwork skills.
  • Comfortable working in a manufacturing environment.

Nice To Haves

  • Exposure to Lean Manufacturing concepts such as 5S, Kaizen, Standard Work, or Value Stream Mapping.
  • Experience using Power BI, Minitab, or similar analytical tools.
  • Knowledge of foundry, casting, metal manufacturing, or industrial production processes.

Responsibilities

  • Support Lean Manufacturing and continuous improvement initiatives throughout the foundry.
  • Analyze production, quality, and downtime data to identify improvement opportunities.
  • Participate in root cause analysis and problem-solving activities to reduce scrap, rework, and process variation.
  • Assist with Kaizen events, 5S activities, standard work development, and process improvement projects.
  • Track and report key performance indicators including safety, quality, productivity, downtime, and on-time delivery.
  • Collaborate with production, maintenance, quality, and engineering teams to implement sustainable improvements.
  • Develop process documentation, work instructions, and visual management tools.
  • Participate in shop floor observations and process audits to identify waste and inefficiencies.
  • Support employee engagement initiatives that encourage continuous improvement and operational excellence.
  • Maintain compliance with all safety, environmental, and company policies.
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