CNC Machining Process Engineer

Gibbs Die Casting Corp•Henderson, KY

About The Position

Gibbs Die Casting is seeking a hands-on Process Engineer to support and improve casting and machining operations. The role focuses on solving production challenges, reducing scrap, improving uptime, and optimizing processes that affect quality and performance. The engineer will use data and root-cause problem solving to develop and implement improvements on the production floor, collaborate with engineering, quality, and production teams, and support a safe, clean, high-quality work environment while following applicable safety, environmental, and quality standards. The position is on first shift. Applicants must be authorized to work in the United States; sponsorship is not available.

Requirements

  • High school diploma or GED required.
  • At least 5 years of experience in machining, die casting, foundry, or manufacturing.
  • Strong problem-solving skills and experience with Lean, Six Sigma, or similar methodologies.
  • Working knowledge of CNC machining, including G-code, M-codes, speeds, and feeds.
  • Ability to analyze data and translate insights into practical process improvements.
  • Must be authorized to work in the United States; no sponsorship is available.

Nice To Haves

  • Bachelor’s degree preferred.

Responsibilities

  • Lead continuous improvement initiatives to reduce scrap, increase uptime, and improve cycle times.
  • Identify and resolve manufacturing issues using root cause analysis and structured problem-solving tools such as 8D, 5 Why, and Six Sigma.
  • Optimize casting and machining processes, including process parameters and quality standards.
  • Partner with Quality to resolve customer issues and implement engineering changes.
  • Support new product launches, including process development, validation, and troubleshooting.
  • Create and maintain process documentation, work instructions, and training materials.
  • Train and coach team members on best practices and process improvements.
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