Process Engineer - Machining
About The Position
Reporting to the Engineering Manager, the Process Engineer develops and documents CNC and manual machining processes. The role includes hands-on process development and troubleshooting, CNC programming, process definition, standard work, tool design and improvement, and process-control documentation. It aims to improve process efficiency, product quality, and operational reliability in a manufacturing environment. The engineer works closely with Engineering and Manufacturing to meet customer requirements, and supports both process- and project-engineering initiatives, with a focus on machining and robotics processes. The position requires a daily presence on the manufacturing floor and may include occasional visits to vendors and suppliers. The engineer also provides support to the McStarlite facility and other areas or divisional business units as directed by the manager.
Requirements
- At least 5 years of experience in a manufacturing or industrial engineering environment.
- Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
- Proficiency in CNC machining, GD&T, cutting-tool technology, and metalworking principles.
- Proficiency in CAD/CAM software and project-management tools.
- Familiarity with controls and robotics.
- Proficiency in Microsoft Office Suite and willingness to learn other software.
- Reliable transportation.
- Strong interpersonal and problem-solving skills.
- High level of confidentiality and professionalism when interacting with clients and vendors.
- Exceptional written and verbal communication skills.
- Ability to build and maintain strong working relationships.
- Ability to manage time effectively, multitask, and pay close attention to detail.
- Self-motivated, with the ability to work independently and as part of a team.
- Regularly able to move, sit, and bend for various hours throughout the day.
Nice To Haves
- Associate’s degree or higher in mechanical, industrial, or manufacturing engineering; relevant experience and high mechanical aptitude may be considered instead.
- Experience with CAD/CAM software such as CATIA, SolidWorks, Siemens NX, Fusion 360, AutoForm, Mastercam, Verisurf, Robotmaster, or Roboguide.
- Experience with controls and robotics such as FANUC, KUKA, ABB, Siemens TIA, or Allen-Bradley.
- Experience with project-management tools such as MS Project or Asana.
Responsibilities
- Act as the technical liaison between Engineering and Manufacturing.
- Program machining or robotic processes, depending on focus or assignment.
- Assist with approval of tool designs for critical processing.
- Capture process information needed for detailed process definition and control, including tooling and fixturing concepts, inserts, tool holders, speeds, and feeds.
- Provide estimating support by running process simulations and developing layouts and tool concepts for costing and quoting as necessary.
- Analyze, document, and optimize machining operations to reduce cycle time, improve tool life, and enhance part quality.
- Lead root-cause analysis and corrective actions for machining-related issues.
- Collaborate with Quality and Manufacturing to implement new materials, equipment, and technologies.
- Support new-product and equipment introductions, including CNC programming and process validation.
- Perform observation and time studies to develop standards and improve processes, providing feedback to Engineering.
- Review QA-supplied control plans and inspection logs as required.
- Create visual instructions and process-control documentation, including Process Control documents, Work Instructions, and Operating Process Sheets, to support safe and repeatable manufacturing.
- Analyze technology and resource needs to plan and assess process and equipment feasibility.
- Assist Maintenance with machine troubleshooting, diagnosis, and repair when necessary.
- Assist with schedules and project status updates using Asana or MS Project.
- Assist in evaluating or dispositioning nonconformance reports and provide or implement corrective action.
- Assist with developing PFMEAs as needed to mitigate process risk.
- Organize and evaluate process and cost data, such as planned versus actual, to support decision-making.
- Manage drawings, data sets, models, part lists, and specifications in accordance with internal controls.
- Evaluate, research, and provide feedback on new technologies.
- Participate in internal or external presentations related to Engineering topics.
- Maintain a clean, organized, and safe work environment and follow safety and quality procedures.
- Provide necessary support to the McStarlite facility and maintain a daily presence on the manufacturing floor to work collaboratively with Manufacturing.
- Support other areas or divisional business units as directed by the manager.
- Attend meetings and training as required, and complete assigned tasks and projects.
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
Associate degree
