Bench Test Equipment (BTE) Assembler

Wabtec•London, ON

5d•CA$23 - CA$25•Onsite

About The Position

This is a 1-year fixed-term position where you will work alongside a knowledgeable team of Production Assemblers, Test Technicians, Quality Professionals, and Engineers. The Bench Test Equipment (BTE) Assembler is responsible for the assembly and testing of custom electrical, electronic, electromechanical, and cable/harness assemblies used in Bench Test Equipment (BTE) systems and other product lines as required. This role supports a high-mix, low-volume manufacturing environment where many products are engineered-to-order and built directly from drawings, schematics, wiring diagrams, and bills of materials. The successful candidate will possess strong assembly skills, excellent workmanship, and extensive experience with manual, semi-automated, and automated assembly tooling. The BTE Assembler will work closely with Engineering, Production, Quality, and Test personnel to ensure assemblies meet customer requirements and IPC Class 3 workmanship standards.

Requirements

Electronics Technician Diploma, Electrical Technician Diploma, Electromechanical Technician Diploma, or equivalent combination of education and relevant experience.
Minimum 3-5 years of experience in cable and harness assembly, electronics assembly, electrical panel assembly, or electromechanical assembly.
Experience building directly from engineering drawings, wiring diagrams, and schematics.
Experience operating automated, semi-automated, and manual production tooling is required.
Strong understanding of IPC-A-610 and IPC/WHMA-A-620 Class 3 workmanship standards.
Advanced proficiency in soldering, crimping, cable assembly, and mechanical assembly techniques.
Ability to read and interpret engineering drawings, wiring diagrams, and assembly documentation.
Experience with continuity and Hi-Pot testing.
Strong mechanical aptitude and attention to detail.
Proficiency with hand tools, power tools, and assembly equipment.
Ability to work independently and collaboratively within a cross-functional team.

Nice To Haves

Experience in a custom, low-volume, or engineered-to-order manufacturing environment preferred.

Responsibilities

Assemble complex Bench Test Equipment, electrical control panels, electromechanical systems, cable assemblies, and wiring harnesses from engineering documentation.
Interpret and work from schematics, wiring diagrams, assembly drawings, specifications, and bills of materials.
Support prototype, first-article, and production builds in a custom manufacturing environment.
Perform product modifications, upgrades, and rework as required.
Provide feedback regarding build issues, drawing discrepancies, and opportunities for process improvement.
Fabricate complex cable and wire harnesses in accordance with IPC/WHMA-A-620 Class 3 standards.
Perform wire preparation, stripping, crimping, terminating, routing, bundling, and labeling.
Select and verify appropriate terminals, connectors, contacts, and tooling.
Verify workmanship and assembly quality throughout the build process.
Perform precision soldering and rework in accordance with IPC-A-610 Class 3 requirements.
Assemble and wire electrical and electromechanical systems.
Set up, operate, and maintain manual, semi-automated, and automated assembly equipment used for cable, harness, and electromechanical assembly.
Configure and verify crimping, wire processing, stripping, cutting, marking, and termination equipment.
Research and identify tooling requirements for new products and specialized assemblies.
Ensure tooling is properly maintained, calibrated, and used in accordance with manufacturer recommendations and company procedures.
Support continuous improvement initiatives related to tooling, productivity, and quality.
Perform continuity testing, insulation resistance testing, and Hi-Pot testing as required by product specifications and work instructions.
Conduct visual inspections to verify compliance with workmanship and quality requirements.
Document test results and report any discrepancies or nonconformances to Engineering, Quality, or Test personnel.
Assist with verification and acceptance activities during production builds.
Complete production, inspection, and test records accurately and thoroughly.
Follow work instructions, assembly procedures, quality requirements, and customer specifications.
Support corrective actions, continuous improvement activities, and manufacturing process improvements.
Maintain compliance with company quality systems and applicable industry standards.
Perform all work in accordance with company safety policies and Occupational Health & Safety regulations.
Use required personal protective equipment (PPE) and follow established safe work practices.
Adhere to ESD (Electrostatic Discharge) control requirements and electrical safety procedures.
Maintain a clean, organized, and safe work environment.
Identify and report hazards, unsafe conditions, and near-miss incidents.
Participate in safety training, workplace inspections, and continuous improvement initiatives.