Associate Engineer

Generac Power Systems•Waukesha, WI

About The Position

The Associate Engineer supports the Engineering lab with test equipment, test setup, facility needs, equipment maintenance, troubleshooting, and data acquisition under limited supervision. The role partners with Engineering and other Lab functions to identify the equipment and resources needed for test execution. The Associate Engineer communicates effectively, documents work, creates procedures, and designs and builds test fixtures. The position supports product testing, prepares data acquisition devices to record mechanical, electrical, and environmental measurements, and designs, builds, implements, and documents electrical and mechanical test fixtures. It maintains test and lab equipment in accordance with ISO 17025 and the Laboratory Scope of Operations, supports R&D testing through troubleshooting and improvement, and contributes to cost reductions and product and equipment improvements. Additional responsibilities include documenting and maintaining test records, supporting calibration, assisting with lab audits and 5S programs, improving policies and procedures, and collaborating with engineers, vendors, and service providers.

Requirements

High school diploma.
15 years of relevant work experience, or 12 years of relevant experience and an associate degree in a related field.
Proficiency in the proper use and application of various hand and power tools.
Proficiency in using basic and advanced electrical and mechanical test equipment.
Proficiency in Microsoft Office.
Able to work non-standard or extended hours when necessary.
Ability to coordinate multiple projects simultaneously and complete projects within guidelines.
Self-motivation and ability to work effectively in a fast-paced team environment.
Effective written and oral communication skills.
Ability to manage and participate in project design, development, and implementation.
Ability to understand and apply advanced electrical techniques and theories.
Ability to create and interpret blueprints and electrical schematics.
Understanding of quality concepts, continuous improvement, statistical techniques, and preventative and corrective actions.
Instrumentation and testing competence as required by ISO 17025 and the Laboratory Scope of Operations.
Knowledge of AC and DC electrical generation systems.
Knowledge of and contribution to a continuous safe work environment.
Ability to meet the physical demands of the role, including regularly talking, hearing, manipulating objects or controls with the hands, standing, and walking; occasionally stooping, bending, reaching above the shoulders, and lifting up to 25–50 pounds; and performing computer-based work involving sitting, close vision, and focus adjustment.

Nice To Haves

Associate degree in a related field.
Proficiency working with thermocouples, pressure sensors, and other electrical and mechanical sensors.
Knowledge of internal combustion engine assemblies.
Two years of experience in fields related to the products Generac produces.
Proficiency working with data acquisition systems.
Knowledge of ISO 17025.
Experience in welding and shaping sheet metal.
Experience in a team-based environment, including some project leadership.
Experience with electrical generation devices and related components.
Experience in a mechanical- or electrical-related field.
Experience with electrical loading and AC and DC power generation systems.
Experience in electrical and mechanical design and componentry, with the ability to create and interpret schematics and blueprints.

Responsibilities

Support test equipment and setup for product testing according to test procedures.
Prepare data acquisition devices to record mechanical, electrical, and environmental measurements.
Design, build, implement, and document electrical and mechanical test fixtures for laboratory testing.
Maintain test and lab equipment for calibration, functionality, and operation in accordance with ISO 17025 and the Laboratory Scope of Operations.
Work with internal and external engineering teams to support laboratory work.
Respond to lab support requests promptly and proactively, driving requests to resolution.
Troubleshoot, diagnose, resolve, and improve R&D testing issues.
Participate in cost-reduction solutions and product and test-equipment improvements.
Correlate and document test data using appropriate engineering forms and procedures.
Maintain test-related documentation in a database environment.
Lead and support calibration of test equipment and instrumentation.
Assist with Engineering Laboratory audits and organizational 5S programs.
Update and develop policies and procedures to support continuous improvement of the Engineering Lab.
Collaborate with engineers to plan testing requirements.
Mentor and train developing technicians and engineers.
Maintain regular contact with vendors and service providers.
Recommend laboratory and facilities equipment needs.