Associate Engineer

Generac•Waukesha, WI

About The Position

The Associate Engineer provides support to the Engineering Lab with test equipment, test setup, facility needs, equipment maintenance, troubleshooting, and data acquisition under limited supervision. The role partners with Engineering and other lab functions to determine the equipment and resources needed for test execution. It involves communicating effectively, documenting work, creating procedures, and designing and building test fixtures. The position supports product testing and laboratory operations, including preparing data acquisition devices for mechanical, electrical, and environmental measurements; maintaining equipment; documenting test data; supporting calibration and laboratory audits; and improving lab policies, procedures, products, and test equipment. The role may also involve mentoring developing Technicians and Engineers and coordinating with vendors and service providers. The position requires a high school diploma and either 15 years of relevant work experience or 12 years of relevant experience with an associate degree in a related field. The job requires proficiency with hand and power tools, electrical and mechanical test equipment, and Microsoft Office. The preferred qualifications include an associate degree and experience with sensors, data acquisition, engine assemblies, electrical generation systems, design, ISO 17025, and related laboratory or engineering work. The employee may need to work non-standard or extended hours when necessary. Physical duties include regular standing, walking, talking, hearing, and using hands to manipulate objects or controls; occasional stooping, bending, reaching above the shoulders, and lifting 25–50 pounds; and frequent computer-based work involving sitting and close vision.

Requirements

High school diploma and either 15 years of relevant work experience or 12 years of relevant experience with an associate degree in a related field.
Proficiency in proper use and application of various hand and power tools.
Proficiency in using basic and advanced electrical and mechanical test equipment.
Proficiency in Microsoft Office.
Ability to work non-standard or extended hours when necessary.
Ability to coordinate multiple projects simultaneously and complete projects within guidelines.
Self-motivation and ability to work effectively in a fast-paced team environment.
Effective written and oral communication skills.
Ability to understand and apply advanced electrical techniques and theories.
Ability to create and interpret blueprints and electrical schematics.
Understanding of quality concepts, continuous improvement, statistical techniques, and preventive and corrective actions.
Instrumentation and testing competence as required by ISO 17025 and the Laboratory Scope of Operations.
Knowledge of AC and DC electrical generation systems.
Knowledge of and contribution to a continuous safe work environment.

Nice To Haves

Associate degree in a related field.
Proficiency working with thermocouples, pressure sensors, and other electrical and mechanical sensors.
Knowledge of internal combustion engine assemblies.
Two years of experience in fields related to the products Generac produces.
Proficiency working with data acquisition systems.
Knowledge of ISO 17025.
Experience welding and shaping sheet metal.
Experience participating in a team-based environment, including some project leadership.
Experience with electrical generation devices and related components.
Experience in a mechanical- or electrical-related field.
Experience with electrical loading and AC and DC power generation systems.
Experience in electrical and mechanical design and componentry, and ability to create and interpret schematics and blueprints.

Responsibilities

Support test equipment and setup for product testing in accordance with test procedures.
Prepare data acquisition devices to record mechanical, electrical, and environmental measurements.
Design, build, implement, and document electrical and mechanical test fixtures for laboratory testing.
Maintain test and laboratory equipment for calibration, functionality, and operation in accordance with ISO 17025 and the Laboratory Scope of Operations.
Work with internal and external engineering teams to support laboratory work.
Respond to laboratory support requests promptly and proactively, driving issues to resolution.
Troubleshoot, diagnose, resolve, and improve R&D testing issues.
Participate in cost-reduction solutions and product and test-equipment improvements.
Correlate and document test data using appropriate engineering forms and procedures.
Maintain test-related documentation in a database environment.
Lead and support calibration of test equipment and instrumentation.
Assist with Engineering Laboratory audits and organizational 5S programs.
Update and develop policies and procedures to support continuous improvement of the Engineering Lab.
Collaborate with Engineers to plan testing requirements.
Mentor and train developing Technicians and Engineers.
Maintain regular contact with vendors and service providers.
Recommend laboratory and facilities equipment needs.
Coordinate multiple projects and lead them to completion within guidelines.
Manage and participate in project design, development, and implementation.
Contribute to a safe work environment and apply quality, continuous-improvement, statistical, and corrective/preventive-action concepts.