Assembler

EnerSys Delaware Inc.•Richmond, KY

7d•Onsite

About The Position

The Lithium Production Assembler builds, wires, tests, and assembles lithium battery cells, modules, and packs for industrial power storage applications. The position follows work instructions, engineering specifications, and quality standards for basic and complex assemblies, and supports production through product assembly, end-of-line testing, equipment setup, troubleshooting, inventory accuracy, and quality verification. The role requires accurate production recordkeeping, use of hand tools and measurement devices, and collaboration in a team-oriented manufacturing environment. The position works in a plant or warehouse environment with varying working conditions and may involve varying schedules, including nights, weekends, and public holidays. Employees must wear required personal protective equipment and be willing to wear a respirator. The role involves exposure to harmful materials such as lead and fiberglass products; periodic blood tests are required to measure lead levels.

Requirements

High school diploma or GED equivalent.
At least two years of manufacturing experience in electronics assembly, mechanical assembly, battery assembly, or a related manufacturing environment.
Demonstrated computer skills.
Ability to accurately enter production, inventory, and quality data into SAP or similar manufacturing systems.
Ability to perform basic mathematical calculations.
Ability to use and interpret measurement tools, including calibrated torque devices, calipers, and multimeters, as well as other assembly equipment.
Mechanical and electrical aptitude.
Basic understanding of Bills of Material (BOMs), mechanical drawings, electrical prints, wiring schematics, and SOPs.
Ability to read, interpret, and follow technical drawings, work instructions, quality specifications, and manufacturing procedures.
At least one year of Powered Industrial Vehicle (PIV) operating experience and ability to obtain and maintain company-required PIV certification, including operation of pallet jacks, forklifts, and stand-up conveyances.
Strong attention to detail and ability to identify defects, verify alignment, and maintain quality standards throughout assembly.
Ability to read, understand, and follow written work instructions, procedures, and safety requirements.
Ability to lift up to 50 pounds (23 kilos) on a daily continuous basis; heavier items are handled with mechanical or employee assistance.
Ability to frequently bend, twist, reach, stoop, kneel, or crouch, and to stand for long periods.
Must wear required personal protective equipment and be able and willing to wear a respirator.
Must be able and willing to work varying schedules that may include nights, weekends, and public holidays.

Nice To Haves

Working knowledge of SAP.
Basic understanding of UL labeling requirements.
Ability to meet certification standards for Prismatic Lithium-Ion production processes.
Previous experience in lithium battery manufacturing or a related high-tech manufacturing environment.
Experience performing electrical testing and quality inspections in a manufacturing setting.

Responsibilities

Operate hand tools, calibrated tools, and assembly equipment to manufacture lithium battery products according to approved work instructions and quality standards.
Build, wire, and assemble lithium battery cells, modules, and packs according to engineering specifications and production requirements.
Record and maintain end-of-line (EOL) testing data, inspection records, and production documentation accurately.
Perform charge cycler testing and monitor product performance against established requirements.
Conduct visual quality inspections and electrical EOL testing using designated equipment and procedures.
Run internal wiring, apply thermal interface materials, and connect critical electronic components, including Battery Management System (BMS) components.
Set up, change over, and adjust equipment as needed to support production schedules.
Complete cycle counts and maintain inventory accuracy.
Enter manufacturing, inventory, and quality inspection data into SAP and other production systems.
Follow documented work instructions, Standard Operating Procedures (SOPs), and quality requirements.
Perform basic troubleshooting involving product assembly, electrical components, equipment operation, external construction, and internal product programming.
Participate in cross-training to support operational flexibility and departmental needs.
Support EOS, EHS, quality, and continuous improvement initiatives.
Maintain a clean, organized, and safe work environment.
Comply with company safety policies and procedures.