Applications Engineer

Toray Advanced Composites USA,Inc•Camarillo, CA

12d•$79,757 - $106,343•Onsite

About The Position

Toray Performance Materials Corporation (TPMC) is seeking a hands-on, detail-oriented Applications Engineer to support the development of composite part applications from concept through production handover. This role works closely with customers and internal engineering teams to translate requirements into manufacturable designs. The Applications Engineer contributes to NPI activities, including tooling reviews, documentation, prototype builds, and performance validation, ensuring projects meet quality, timing, and production goals. As a leader in the development and manufacturing of thermoplastic composites technology and products, TPMC, a part of the Toray Advanced Composites (TAC) Group, is at the forefront of innovation. With a strong presence in consumer recreation, medical, electronics, and other industrial sectors, we're committed to growth and expanding into new markets.

Requirements

Bachelor’s degree in Mechanical Engineering, Materials Engineering, Aerospace Engineering, or related technical field.
0–3 years of experience in composites, manufacturing, tooling, or product development.
Proficiency in CAD software (AutoCAD, SolidWorks, NX, or equivalent) and finite element analysis (FEA).
Strong analytical skills, including understanding of GD&T, tolerances, and material behavior.
Ability to interpret engineering drawings, specifications, and customer requirements.
Excellent communication skills (written and verbal).
Hands-on approach with willingness to work on the production floor during trials.
Strong organizational skills and attention to detail.

Nice To Haves

Experience with composite materials and processes (thermoforming, infusion, compression molding, layup, etc.).
Exposure to NPI processes, Stage-Gate frameworks, or engineering project management.
Familiarity with DOE, SPC, or statistical methods.
Knowledge of manufacturing quality systems (ISO9001).

Responsibilities

Interface with customers to understand technical needs, performance requirements, and end-use conditions.
Translate customer requirements into engineering specifications, drawings, and material/process recommendations.
Support the direct line manager in technical discussions, design reviews, and coordinated customer communication.
Develop composite component concepts using CAD and finite element analysis (FEA) tools; support DFM (Design for Manufacturability) activities.
Assist with material selection, layup design, tolerance analysis, and process feasibility studies.
Participate in prototype builds, sample preparation, and validation testing.
Document engineering findings, spec sheets, test reports, and technical presentations.
Contribute to Stage-Gate deliverables, progressing engineering tasks on schedule.
Lead trials and prepare production-ready documentation.
Support process engineer with pilot run and production ramp-up activities.
Support to prepare work instructions and BOMs.
Track engineering actions, risks, and open items to ensure smooth handover to production.
Work with customers and tooling engineers/technicians to refine 3D CAD models for manufacturability.
Review tooling concepts, layouts, and design features; identify improvement opportunities.
Support tool qualification activities, including sample runs, dimensional verification, and engineering feedback loops.
Partner with Process Engineering, Production, Quality, and Supply Chain to ensure engineering intent is fully communicated.
Support internal root-cause analyses, CAPAs, and process improvement activities.
Assist in resolving customer issues by providing engineering insight and corrective actions.
Maintain accurate, complete, and timely engineering records in accordance with company standards.
Follow NPI procedures, Stage-Gate requirements, and controlled document systems.
Contribute to developing internal engineering guidelines and departmental knowledge libraries.
Stay up to date on composite materials, manufacturing methods, tooling technologies, and relevant industry trends.
Suggest improvements to product performance, manufacturability, or cost efficiency.
Participate in training, workshops, trade shows, or customer (USA and overseas) visits as assigned.