Advanced Engineer, Reliability

Celanese International Corporation•Grover, NC

About The Position

The Instrumentation & Electrical (I&E) Reliability Engineer improves and sustains the reliability, availability, and maintainability of the site’s instrumentation, electrical, and safety systems. The role drives proactive reliability improvement initiatives, supports safe and reliable plant operations, and ensures compliance with Process Safety Management (PSM), Mechanical Integrity (MI), Environmental, Quality, and Corporate Reliability requirements. The position develops and maintains maintenance strategies for I&E assets, analyzes equipment performance, leads failure investigations, and provides advanced technical support to maintenance and operations teams in a 24/7 manufacturing environment. It also owns and manages the Safety Instrumented System (SIS) program, supports process safety and MOC activities, and conducts annual Mechanical Integrity self-audits for I&E systems. The engineer provides technical leadership for capital projects and turnarounds, supports commissioning and startup, coordinates technical activities for technicians and contractors, develops workforce training, and helps manage critical spare parts and vendor solutions.

Requirements

Bachelor’s degree in engineering; equivalent industrial experience may be considered in lieu of a degree.
6–10 years of instrumentation and/or electrical reliability experience in a manufacturing, chemical, refining, petrochemical, or industrial environment.
Demonstrated experience leading reliability improvement initiatives.
Experience performing Root Cause Failure Analysis (RCFA).
Experience implementing preventive, predictive, and condition-based maintenance programs.
Working knowledge of Process Safety Management (PSM), Management of Change (MOC), and Mechanical Integrity (MI) programs.
Deep understanding of industrial instrumentation and electrical distribution systems.
Knowledge of safety instrumented systems and functional safety concepts.
Strong troubleshooting and problem-solving skills.
Ability to manage multiple priorities and projects simultaneously.
Strong technical writing, communication, and presentation skills.

Nice To Haves

Reliability Centered Maintenance (RCM) experience.
Experience with SAP PM or equivalent CMMS systems.
Experience using reliability analytics and maintenance data to drive improvements.
Familiarity with ANSI/ISA-84, IEC 61511, and functional safety standards.
Knowledge of API, ISA, NFPA, NEC, and other relevant industry standards.
Experience supporting chemical, petrochemical, polymer, or refining operations.

Responsibilities

Develop and implement preventive, predictive, condition-based, and failure-finding maintenance strategies for instrumentation and electrical assets.
Identify and eliminate chronic equipment issues through bad actor analysis and reliability improvement programs.
Monitor and analyze equipment performance and reliability metrics to identify improvement opportunities.
Support Reliability Centered Maintenance (RCM) and other reliability studies to optimize maintenance programs.
Develop and maintain critical equipment strategies for instrumentation and electrical systems.
Lead Root Cause Failure Analysis (RCFA) investigations for significant instrumentation and electrical failures.
Develop corrective and preventive actions and track their effectiveness through completion.
Identify and implement reliability improvements using engineering principles and data-driven decision making.
Drive initiatives to eliminate high-consequence and repeat failures.
Provide advanced troubleshooting support for instrumentation, electrical, and control system issues in a 24/7 manufacturing environment.
Support maintenance and operations teams during critical equipment outages and plant upsets.
Serve as the site's technical resource for instrumentation and electrical reliability issues.
Own and manage the Safety Instrumented System (SIS) program in accordance with Celanese requirements and ISA/IEC standards.
Participate in Process Hazard Analyses (PHA), Layer of Protection Analysis (LOPA), and other process safety reviews.
Support Management of Change (MOC) activities with technical evaluations and reliability assessments.
Conduct and document annual Mechanical Integrity self-audits for instrumentation and electrical systems.
Ensure compliance with applicable company standards, regulatory requirements, and industry codes.
Develop technical specifications for instrumentation and electrical equipment.
Review engineering designs, vendor proposals, and project submittals for new installations and upgrades.
Provide technical leadership during capital projects and major turnarounds.
Support commissioning, startup, and performance verification of new systems.
Coordinate technical activities of I&E technicians and contractors.
Identify workforce competency gaps and develop training plans.
Deliver technical training related to instrumentation, electrical systems, SIS, and reliability best practices.
Manage contractor resources supporting reliability initiatives and project work.
Identify critical spare parts requirements and optimize inventory strategies.
Evaluate vendors and equipment solutions for compliance with site standards and reliability expectations.
Support procurement activities for critical instrumentation and electrical components.