3D Scanning & Metrology Technician

BCI Solutions, Inc.Bremen, IN

About The Position

This role is centered around turning geometry into decisions. The technician will perform dimensional analysis and tooling wear studies using a Romer Absolute Arm with Integrated Laser Scanner and PolyWorks. They will compare scan data to CAD, identify wear patterns, drift, and risk before it becomes scrap, and generate clear, actionable dimensional reports. The role also involves supporting and running CMM inspections using MCOSMOS when needed. Additionally, the technician will manage the Gage Calibration & Control Program using GAGEtrak, including calibration scheduling and tracking, and gage acquisition & repair coordination. They will support MSA activities (bias, linearity, GR&R, etc.), maintain and use precision measuring tools daily (micrometers, calipers, height gages), and ensure all measurement equipment is accurate, available, and audit-ready. The position provides backup support to the Quality Lab when needed, assists with 3rd-party calibration services, and helps during auditor visits. The technician will also keep documentation clean, organized, and ready for scrutiny. This role is crucial as an early warning system, identifying issues before dimensions go out of tolerance, tools fail, or customers notice.

Requirements

  • Experience with 3D scanning, metrology, or CMM inspection preferred
  • Strong understanding of dimensional inspection, GD&T, and blueprint reading
  • Experience with or exposure to PolyWorks
  • Experience with or exposure to MCOSMOS
  • Experience with or exposure to GAGEtrak
  • Comfort working with precision hand tools (mics, calipers, height gages)
  • Strong Excel skills and overall familiarity with Microsoft Office
  • Detail-oriented mindset — you catch problems before they become headlines

Nice To Haves

  • Foundry or machining experience (especially cast iron)
  • Experience analyzing tooling wear trends
  • Exposure to customer audits and quality systems (IATF, ISO, etc.)

Responsibilities

  • Perform dimensional analysis and tooling wear studies using a Romer Absolute Arm with Integrated Laser Scanner and PolyWorks
  • Compare scan data to CAD and identify wear patterns, drift, and risk before it becomes scrap
  • Generate clear, actionable dimensional reports that production and engineering can actually use
  • Support and run CMM inspections using MCOSMOS when needed
  • Manage the Gage Calibration & Control Program using GAGEtrak
  • Perform calibration scheduling & tracking
  • Coordinate gage acquisition & repair
  • Support MSA activities (bias, linearity, GR&R, etc.)
  • Maintain and use precision measuring tools daily: micrometers, calipers, height gages, and more
  • Ensure all measurement equipment is accurate, available, and audit-ready
  • Provide backup support to the Quality Lab when needed
  • Assist with 3rd-party calibration services and keep things moving when auditors show up
  • Keep documentation clean, organized, and ready for scrutiny
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