Wire EDM Set Up / Operator

KMM Group•Hatboro, PA
•Onsite

About The Position

Our Wire EDM team helps make precision components that make innovation possible. These parts are critical for medical devices, aerospace and defense systems, space exploration, advanced engineering, and next-generation technology. We are looking for an experienced Wire EDM Set Up / Operator to join our precision manufacturing team. This role is ideal for someone who enjoys complex setups, close-tolerance work, high-accuracy machining, and solving manufacturing problems. We offer flexible work schedules, including a weekend shift where you work 3 twelve-hour shifts (Fri-Sun) and get paid for 40 hours, or 4 ten-hour shifts, Monday - Thursday.

Requirements

  • 5+ years of Wire EDM programming, setup, and operation experience
  • Experience with Mitsubishi, Fanuc, or similar Wire EDM equipment
  • Strong blueprint reading skills
  • GD&T proficiency
  • Ability to hold tight tolerances and work from detailed engineering drawings
  • Experience with precision inspection and self-inspection
  • Strong troubleshooting and problem-solving skills
  • Ability to work independently and communicate clearly with engineering, quality, and production teams
  • Commitment to quality, documentation, safety, and continuous improvement
  • Stand and walk for extended periods throughout the workday.
  • Frequently use hands and fingers to operate machinery, tools, controls, gauges, and measuring instruments.
  • Distinguish colors, displays, indicators, and measurement markings when performing programming, setup verification, and inspection-related tasks.
  • Communicate effectively with machinists, engineers, quality personnel, and production teams in a manufacturing environment.
  • Visually inspect parts, tooling, machine displays, blueprints, and measurement devices, including the ability to distinguish fine details and small dimensional variations.
  • Occasionally lift, carry, push, or pull materials, tooling, and equipment weighing up to 25 pounds regularly and up to 50 pounds occasionally, with or without assistance.
  • Safely operate material handling equipment and lifting devices when required.
  • Work around moving mechanical equipment, cutting tools, metal chips, coolants, lubricants, and other manufacturing-related materials.
  • Tolerate exposure to moderate noise levels typical of a manufacturing environment while using required personal protective equipment (PPE).
  • Maintain regular attendance and work scheduled overtime as needed to support production requirements.
  • Applicants must be a U.S. citizen or have a valid Green Card.
  • A Restrictive Covenant Agreement (NDA) must be executed for this position.

Nice To Haves

  • B-Axis Wire EDM
  • Taper cutting, fine finish work, skim cutting, and micro Wire EDM
  • Medical device, aerospace, defense, space, or precision contract manufacturing
  • Mastercam, Esprit, SolidWorks, DXF, STEP, IGES, or CAD/CAM workflows
  • Automated machine tending or System 3R automation
  • ISO 13485, AS9100D, FDA-registered, or ITAR manufacturing environments
  • Mentoring junior machinists, operators, or setup technicians

Responsibilities

  • Program, set up, and operate Wire EDM equipment for precision components
  • Work with Mitsubishi and Fanuc Wire EDM machines
  • Perform Wire EDM programming, setup, operation, troubleshooting, and process adjustment
  • Produce close-tolerance parts for medical device, aerospace, defense, space, and high-tech applications
  • Interpret blueprints, engineering drawings, GD&T, tolerances, datum structures, and inspection requirements
  • Perform taper cutting, skim cuts, slug retention strategies, and fine-finish Wire EDM operations
  • Inspect your own work using precision inspection tools and metrology equipment
  • Support prototype, low-volume, and production EDM work
  • Collaborate with engineering, quality, machining, grinding, and manufacturing teams
  • Maintain documentation, quality records, and process consistency
  • Help improve processes, setups, fixturing, workflow, and repeatability
  • Support a clean, organized, safety-focused manufacturing environment

Benefits

  • Medical, prescription, dental, and vision insurance
  • Life and disability insurance
  • Supplemental health insurance options
  • Total wellbeing programs and mobile mental health support
  • Financial Academy
  • Paid holidays and PTO
  • 401(k) plan with employer match
  • Employee Assistance Program
  • Professional development and education programs
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