Tool and Die Maker

CRESCENT INDUSTRIES INC•New Freedom, PA

2d•Onsite

About The Position

Supports product manufacturing by constructing and repairing molds and machine parts using experience, skill, and good judgment. The role includes work at Mold Maker Apprentice, Mold Maker I, and Mold Maker II levels, with duties and expectations varying by level. Apprentices perform the listed duties with increased supervision and reduced skill and efficiency expectations, and must complete required training and log machining experience within four years of employment. Mold Maker II employees build and direct others in constructing complete molds and demonstrate competency in a specialty skill. The position involves machining, fitting, assembling, inspecting, and maintaining mold components and tooling; operating and helping program CNC machines; communicating with coworkers and managers; maintaining supplies and a clean work area; and completing associated documentation. Other duties may be assigned, and overtime may sometimes be mandatory. Minimal travel (typically to trade shows, conferences, or training) is required.

Requirements

Mold Maker Apprentice: score at the 90th percentile or better on the Mechanical Reasoning Test.
Mold Maker Apprentice: commitment to complete 10,000 hours of on-the-job training and required skills training.
Mold Maker I: completed Journeyman Certification and Primary Skills Certification.
Mold Maker I: knowledge of a CAM program and ability to update files.
Mold Maker II: Journeyman Certification and 10,000 subsequent hours of experience.
Mold Maker II: passed Master Mold Maker Certification and demonstrated a specialty skill.
Ability to read and interpret common scientific and technical journals and blueprints.
Ability to write routine reports and correspondence and present information one-on-one to employees of the organization.
Good communication skills for exchanging processing ideas with project managers, cost estimators, design engineers, toolmakers, and production personnel.
Ability to apply basic trigonometry, geometry, fractions, percentages, ratios, and proportions to practical situations.
Ability to use a personal computer to access and retrieve information.
Above-average mechanical reasoning ability.
Ability to define problems, collect data, establish facts, and draw valid conclusions.
Ability to interpret varied technical instructions in mathematical or diagram form and deal with abstract and concrete variables.
Required State-Approved Journeymen’s Certificate.
Physical ability to meet the described demands, including frequent handling of objects weighing 45 pounds or more and frequent standing.
Ability to work around moving mechanical parts and use required personal protective equipment for applicable hazards.

Nice To Haves

Master Mold Maker Certification is preferred for the Mold Maker II level.
Minimal travel, typically to trade shows, conferences, or training.

Responsibilities

Review assignments, quoted hours, delivery requirements, and work plans with the lead Mold Maker, Design Engineer, and Tool Shop Manager.
Develop mold function and structure by studying blueprints and prototypes and applying knowledge of materials under stress, machining, assembly methods, and mathematics.
Measure, mark, and scribe stock; set up and operate lathes, mills, radial drills, CNC EDM equipment, grinders, CNC machining centers, and other machines.
Verify dimensions, clearances, and alignment of mold components using inspection equipment and the QC lab.
Fit mold components to mating tools by grinding, filing, and applying radii or chamfers as needed.
Assemble molds by bolting and doweling components, installing tools in mold frames, and connecting wiring, mechanical actions, and hydraulic or air cylinders.
Inspect mold operation and finished products against print specifications, complete visual checklists, and make adjustments as needed.
Resolve assembly problems, consult with lead tool and die makers for resources, mark print changes, and complete CAR forms for updates and future reference.
Perform preventive maintenance, troubleshoot malfunctions, and complete maintenance request forms.
Communicate design, material, and functional problems; document actions, irregularities, and continuing needs; and follow SOPs and work instructions.
Initiate repairs and complete required documentation.
Contribute to team efforts by handling related requests, operating multiple machines, covering for absent employees, and assisting with other projects.
At the Mold Maker II level, build complete molds and direct others in their construction, while demonstrating a specialty skill such as welding, Wire EDM, electrode modeling, or hot-runner maintenance and repair.
At the apprentice level, complete required training and log machining experience within four years of employment.
Use best efforts and full capability on assigned work; ask for clarification when needed and notify the manager of obstacles or opportunities that may affect or improve the work.
Demonstrate work behaviors consistent with company values and comply with company policies, standards, procedures, and legislative requirements.
Communicate daily with the lead Mold Maker and/or Tooling Manager about progress and problems.
Check assigned-area supply inventory, document low supplies, place and expedite orders, and verify receipt of supplies.
Keep the work area clean by cleaning machines and sweeping chips from aisles during and after use as needed.
Set up and operate CNC machines; help program or revise CNC programs for new or revised jobs; work closely with programmers and maintain a good knowledge of programming.
Set up, operate, and/or observe molds on injection presses as needed.
Participate in meetings and training as requested.