Thermal Design Engineer

Cornelis Networks, Inc.Wayne, PA
Hybrid

About The Position

Cornelis Networks is hiring a talented Entry-Level Thermal Engineer with a foundational understanding of heat transfer and fluid dynamics. In this entry-level role, you will support the design, simulation, and physical testing of thermal management solutions for the next-generation Cornelis Networks Fabric platforms. You will work closely with senior thermal, mechanical, and electrical engineers to evaluate high-performance electronics cooling from the component level up to the system level. The ability to effectively focus a significant amount of computational power on solving critical problems through the use of artificial intelligence, data analytics, and modeling/simulation techniques is vital to many scientific, commercial, and government organizations, and it is the mission of Cornelis Networks to deliver innovative purpose-built interconnect solutions that enable our customers to optimally apply vast computational resources to solve the world’s toughest problems.

Requirements

  • BS in Mechanical Engineering with a focus in Thermodynamics, Heat Transfer, Fluid Dynamics, or Thermal Engineering.
  • 0-3 years of experience in thermal engineering (internship, co-op, or academic lab experience qualifies).
  • Hands-on experience in a lab environment: familiarity with thermal sensors, data acquisition, and test execution.
  • Familiarity with 3D MCAD tools (CREO preferred, SolidWorks acceptable).
  • Familiarity with basic CFD tools and concepts (academic or industry exposure to Cadence Celsius EC, Siemens Flotherm , or Ansys Icepak is highly desired).
  • Understanding of basic cooling methods (conduction, convection, heat sinks, and thermal interface materials).
  • Excellent communication and interpersonal skills; eager to learn and work in a cross-disciplinary team.

Nice To Haves

  • MS in Mechanical Engineering.
  • Scripting experience (e.g., Python, MATLAB) for test automation or thermal data analysis.
  • Prior experience specifically using Cadence Celsius EC for electronics cooling simulation.
  • Familiarity with liquid cooling systems, cold plates, or two-phase cooling methods.
  • Exposure to high-performance computing (HPC) or data center environments.

Responsibilities

  • Set up and execute thermal measurements and qualification testing.
  • Apply thermocouples, manage data acquisition (DAQ) systems, and collect empirical data to validate thermal designs.
  • Assist senior engineers in executing computational fluid dynamics (CFD) and thermal simulations, including modeling, pre-/post-processing, and analysis.
  • Support the thermal design and evaluation of PCBs, heat sinks, and thermal interface materials (TIMs).
  • Analyze thermal test data, summarize findings, and contribute to formal engineering test reports and guidelines.
  • Partner with mechanical, electrical, and manufacturing teams to understand design constraints and support product readiness.
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