Test Technician IV - Test Troubleshooter

TT Electronics plc•Perry, OH

1d•Onsite

About The Position

The Test Troubleshooter tests, analyzes, troubleshoots, repairs, and validates complex printed circuit board assemblies (PCBAs) and box-build electronic products. The position supports In-Circuit Testing (ICT), Functional Testing (FCT), Environmental Chamber Testing, and customer-specific processes. Using schematics, engineering documentation, test procedures, and diagnostic equipment, the technician identifies failure root causes and performs component-level repairs to restore products to customer, regulatory, and quality requirements. The role calls for strong analytical and troubleshooting skills, the ability to interpret electronic schematics and test data, and certification or capability to certify to IPC Class 3 workmanship standards. The technician makes independent decisions and communicates with Engineering, Quality, Production, and other teams to support customer quality and delivery objectives. This is a 100% onsite position in Greater Cleveland, Ohio, and requires overtime as needed. The position involves ITAR-controlled information; applicants must meet the stated U.S. person eligibility requirements. Visa sponsorship is not available.

Requirements

Strong understanding of electronic theory, including voltage, current, resistance, power, capacitance, inductance, frequency, analog and digital circuit operation, and schematic interpretation.
Ability to troubleshoot electronic assemblies to the component level.
Experience using electronic diagnostic and test equipment.
Ability to identify failure modes and perform root-cause analysis.
Working knowledge of manufacturing quality systems and controlled documentation.
Strong written and verbal communication skills.
Proficient computer skills, including Microsoft Office and manufacturing software systems.
Ability to work independently with minimal supervision while managing multiple priorities.
Ability to work effectively in a high-mix, low-volume contract manufacturing environment.
Option 1: Associate degree, technical degree, military electronics training, or vocational certificate in Electronics Technology or a related field, plus at least one year of experience in electronic test, troubleshooting, and repair.
Option 2: At least three years of demonstrated experience troubleshooting and repairing electronic assemblies at component level in a manufacturing environment, and successful completion of a company troubleshooting assessment with a score of 80% or higher.
Must work overtime as needed.
Must be a U.S. person within the meaning of ITAR; employment eligibility verification is required at hire. Visa sponsorship is unavailable.
Required training and certifications include IPC-A-610 Class 3, J-STD-001 Class 3, IPC-7711/7721 Rework and Repair, ESD awareness and control, product- and customer-specific testing, ICT and functional test equipment, environmental chamber, quality management system and AS9100 awareness, safety and regulatory compliance, and company procedures, work instructions, and SOPs.

Nice To Haves

Experience in a contract electronics manufacturing (EMS/CM) environment.
Experience supporting aerospace, defense, industrial, medical, or other high-reliability electronic products.
Familiarity with ICT and Functional Test.
Experience with IPC-A-610, J-STD-001, and Class 3 electronics assembly and rework.
Experience with MES, ERP, and traceability systems.

Responsibilities

Operate and support ICT, FCT, Environmental Chamber Testing, and other customer-specific test platforms.
Analyze test failures using schematics, wiring diagrams, assembly drawings, bills of material, and engineering documentation.
Troubleshoot electronic assemblies to the component level and identify failure root causes using systematic diagnostic methods.
Use electronic test equipment, including digital multimeters, oscilloscopes, spectrum analyzers, power supplies, signal generators, and frequency counters.
Interpret analog, digital, RF, and mixed-signal circuits and related test results, as applicable.
Perform Class 3 soldering, rework, and repair of through-hole and surface-mount assemblies in accordance with IPC standards and customer requirements.
Document troubleshooting, repair actions, root-cause findings, and test results in manufacturing and quality systems.
Complete defect reports, failure-analysis documentation, and nonconformance records.
Support Engineering in evaluating recurring failures and identifying corrective actions.
Retest and validate products after repairs to verify conformance.
Set up, verify, and maintain test fixtures, cables, and adapters, and support testing operations.
Follow test procedures, work instructions, ESD controls, workmanship standards, and quality requirements; handle electrostatic-sensitive devices and assemblies properly.
Communicate with Production, Quality, Program Management, Manufacturing Engineering, and customers when required.
Prioritize work to meet production schedules, quality standards, and customer delivery commitments.
Maintain accurate records and support improvement of test yield, repair effectiveness, and process efficiency.
Maintain a clean, organized, and safe work environment; follow safety policies and procedures, use required PPE, report unsafe conditions or incidents, and stop work when unsafe conditions exist.
Maintain required certifications and complete refresher training as required.