Test Engineer

Tokai Rika Group•Battle Creek, MI

24d

About The Position

The Test Engineer performs complex technical assignments involving the setup and testing of electronic components, preparation and analysis of data and reports, and research and recommendations for testing methods. The role plans, develops, and conducts tests on automotive components, products, and systems using principles of electronic theory, testing methodology, and established procedures. The position programs and operates testing equipment; coordinates testing schedules and specifications; develops and improves measurement methods; maintains and calibrates equipment; supports test setup and fixture development; analyzes and presents test results; interprets engineering documentation; and works with engineering, quality, production, and other departments. The Test Engineer may also evaluate suppliers, arrange external services, support audits, and train and guide technicians and engineers. The role may require local travel and includes physical and visual requirements for testing work. The Associate must conduct work in compliance with applicable Michigan environmental law, RCRA, and DOT requirements.

Requirements

Bachelor’s degree and at least 3 years of experience, or an associate degree and 5 to 7+ years of experience in directly related duties.
At least 5 years of experience programming CMM using MCOSMOS software.
Ability to work positively and effectively in a multicultural environment.
Computer literacy, including Microsoft Office and email systems.
Knowledge of electrical, electronic, and electromechanical principles and equipment.
Knowledge of MIOSHA safety compliance.
Mathematical skills in algebra, geometry, and trigonometry.
Ability to use dimensional measuring tools.
Knowledge of gauging, calibration systems, and measurement systems analysis.
Sufficient manual dexterity to stage products for testing and use measuring tools and devices.
Ability to accurately distinguish colors for color testing.
Sufficient visual acuity, with or without corrective lenses, to inspect products and read gauges and other measuring devices.
Ability to lift up to 50 pounds.

Nice To Haves

Data Acquisition software experience.

Responsibilities

Program and operate test equipment and perform electrical, mechanical, functional, durability, and Failure Mode Testing; visually evaluate products and measure components with dimensional tools.
Schedule testing, reserve equipment, clarify test specifications, prepare schedules, update status, review test plans before Manager approval, and complete assignments accurately and on time.
Propose, establish, troubleshoot, and improve measurement and test methods; take at least five measurements and calculate their average; conduct gauge repeatability and reproducibility studies; and recommend measurement-system improvements.
Inspect test-area equipment daily, verify operation, address maintenance issues, follow equipment procedures, send calibration equipment out by deadlines, and develop preventive maintenance schedules.
Support test setup and design, build, or modify test jigs, fixtures, and equipment used to verify dimensional and functional acceptability; review designs, troubleshoot moderately complex issues, and implement corrective actions.
Analyze, verify, and record test and measurement data using statistical process control; create graphs and charts, present results in the required format, recommend actions, and review results with DE switch or security to recommend design changes that address malfunction causes.
Interpret blueprints, mechanical drawings, diagrams, engineering specifications, and electrical schematics to develop operating instructions; select, install, and calibrate recording equipment and circuitry; and develop specifications for non-standard apparatus.
Work with prototype, quality, and production engineers to facilitate prototype manufacturing; contribute as a PDT member; support audits; and train and lead technicians and engineers while reviewing their work and test results for accuracy.
Evaluate potential suppliers, obtain and compare vendor quotes, select vendors, and schedule outside calibration, installation, and maintenance services.
Perform other assigned duties.
Communicate clearly, prepare accurate and timely reports, deliver presentations, share information, and listen effectively.
Demonstrate honesty, accountability, confidentiality, and support for company values.
Maintain attention to detail and quality, pursue continuous improvement, and identify root causes of quality issues.
Build customer confidence, address customer concerns, meet commitments, and respond to internal customers.
Meet team deadlines, value others’ opinions, support team goals, and contribute directly to team work.
Adapt to changing needs and responsibilities, handle pressure, and work effectively with varied individuals, groups, and perspectives.
Maintain job knowledge and technical skills and understand job duties and company values.
Manage workload and time, prioritize tasks, and support effective work procedures and information flow.
Promote mutual respect, maintain a clean and safe workplace, and support safety programs.
Conduct work in compliance with applicable Michigan environmental law, RCRA, and DOT requirements.