Summer Intern – Manufacturing Engineering
Intalus•West Lafayette, IN
•Onsite
About The Position
INTALUS is seeking a Manufacturing Engineering Summer Intern to support machine- and workflow-facing process development on custom multi-axis robotic directed-energy platforms. This role is operations-facing: setup support, fixturing/part handling, parameter capture, traveler discipline, inspection routines, and process documentation. The intern will help standardize repeatable workflows aligned with AS9100D, ISO 9001:2015, and CMMC Level 1–2 expectations, coordinating closely with the Materials Engineering intern for sample handoff and measurement feedback.
Requirements
- Manufacturing Engineering
Nice To Haves
- Hands-on exposure to multi-axis robotic motion systems and directed-energy manufacturing workflows.
- An inside look at how aerospace/defense suppliers build compliant manufacturing systems from scratch.
- Experience creating documentation, travelers, and quality process artifacts that support future certification (AS9100 / ISO 9001).
- The opportunity to make a direct impact on a startup manufacturing foundation within the Purdue innovation ecosystem.
Responsibilities
- Manufacturing process development (machine and workflow-facing)
- Support setup and supervised operation of multi-axis robotic motion systems and directed-energy tooling.
- Assist with fixturing concepts, part handling, tooling readiness, and setup checklists to improve repeatability.
- Capture process parameters, run IDs, equipment configuration states, and build conditions using standardized templates (objective evidence discipline).
- Support prototype builds, parameter validation trials, and workflow standardization (sequencing, handoffs, rework paths).
- Inspection integration and process control
- Help define in-process checks and inspection routines (what to measure, when to measure, how to record).
- Support build records (travelers, route sheets, inspection signoffs where applicable).
- Coordinate sample handoffs to Materials Engineering and ensure traceability continuity.
- Quality system buildout (AS9100 / ISO 9001 readiness)
- Draft SOPs, work instructions, process flow diagrams, setup sheets, maintenance procedures, and calibration routines.
- Support nonconformance logging discipline and corrective action inputs (under direction).
- Help organize audit-ready objective evidence: revision control, record retention, training signoffs, and controlled forms.
- CMMC-aligned operational practices (Level 1–2)
- Assist in mapping where manufacturing data is created/stored/transmitted (parameters, travelers, inspection outputs).
- Support checklists and short training materials for reinforcing controlled data handling practices.
- Engineering operations support
- Support time studies, throughput observations, and utilization tracking to inform capacity planning.
- Assist with procurement support for tooling/consumables and readiness reviews.
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What This Job Offers
Career Level
Intern
Education Level
No Education Listed
