Staff Fixture Design Engineer

ZOLL Medical CorporationPittsburgh, PA
5d$98,000 - $145,000Onsite

About The Position

The Staff Fixture Design Engineer is a key contributor to R&D efforts, responsible for the design, programming, fabrication, and assembly of custom fixtures, gauges, tools, and job aids. This role goes beyond conventional machining, requiring advanced mechanical design capabilities, hands-on machining proficiency, and a proactive, solution-oriented approach. In addition to supporting R&D, the position may also assist other departments as needed. Success in this role hinges on a strong sense of ownership, meticulous attention to detail, and a commitment to delivering high-quality solutions.

Requirements

  • Bachelor’s Degree in Mechanical Engineering or related engineering field strongly preferred.
  • In lieu of a Bachelor's Degree, an Associate Degree in Mechanical Engineering Technology, Design, Drafting, or a related technical field with significant hands-on experience (typically 7+ years) in fixture or tooling design and machining will be considered.
  • In lieu of a degree, the completion of a certified tool & die apprenticeship program, CNC machining, or mechanical design program from a technical or vocational school when paired with strong industry experience (typically 7+years) will be considered.
  • A minimum of 10 years mechanical engineering experience preferred.
  • Completion of a certified tool & die apprenticeship program or CNC machining preferred.
  • Expert in machine tool technology and general machine tool operation (mill/lathe).
  • Advanced proficiency generating G-code with CAM Software (Fusion 360 or Creo is preferred)
  • Advanced user of SolidWorks and/or Creo.
  • Proficient generating 2D detailed drawings.
  • Proven track record of managing multiple work streams and deadlines across projects, reporting to different stakeholders.
  • Adapts to ever-changing work priorities and environment; ability to multitask.
  • Must have excellent communication skills, both verbal and written.
  • Strong attention to detail, follow-through, and ability to multi-task projects, priorities, schedules, and deliverables.
  • General experience with Microsoft Office (Word, Excel, etc.).
  • English - Expert

Responsibilities

  • Designs and fabricates custom fixtures, gauges, tools, and job aids to improve efficiency, quality, and repeatability.
  • Sets up and operates manual and CNC machines including mill, lathes, and bandsaw to produce precision components.
  • Programs and machines complex parts, applying creative setup strategies and advanced tooling knowledge; may involve designing and fabricating custom jigs and fixtures.
  • Creates or interprets detailed mechanical drawings, CAD models, and technical documentation.
  • Works closely with engineering and production teams to understand fixturing requirements and develop cost-effective, practical solutions.
  • Adheres to all safety protocols and maintains a clean, organized shop environment.
  • Uses precision measurement tools (micrometers, calipers, etc.) to inspect and verify part quality and dimensional accuracy.
  • Modifies and repairs existing fixtures and tooling based on feedback and evolving production requirements.
  • Maintains detailed records and documentation for fixture designs and fabrication processes.
  • Applies appropriate levels of technical rigor throughout design and fabrication workflows.
  • Utilizes 3D Computer Aided Design (CAD) software.
  • Designs fixtures using CAD software to support testing of components, assemblies, and systems.
  • Employs CAM software to create toolpaths and generate G-code for 3-axis CNC milling operations.
  • Produces 2D engineering drawings in compliance with ASME Y14.5 standards.
  • Rapidly prototypes design ideas using 3D printing, machining, molding, and hands-on fabrication methods.
  • Takes a hands-on approach to building custom test fixtures.
  • Provides training on safe and effective use of mechanical engineering tools and equipment.
  • Oversees machine shop maintenance, including preventative service, equipment upkeep, and ordering consumables.
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