Staff Actuator Design Engineer

ALSO • Palo Alto, CA

1d • $200,000 - $230,000

About The Position

ALSO is looking for a Staff Actuator Design Engineer to design the electromechanical actuators that control critical functions of next generation light electric vehicles, including but not limited to braking and steering systems. You will be a subject matter expert on actuation across our vehicle platforms, shaping how these systems are designed from first concept through production.

Requirements

• BS/MS in Mechanical Engineering, Electrical Engineering, or related field
• 8+ years of experience designing electromechanical actuators
• Deep understanding of motors, servo drives, and motion sensors
• Design experience with precision motion mechanisms, including force/displacement amplification, mechanical linkages, and motion transmission systems (spur, planetary, worm, cycloidal gearing, lead screws, and ball screws)
• Deep understanding of the sources and effects of friction, damping, and backlash, and how to mitigate and control them
• Ability to model mechanical behavior (e.g., stiffness, losses, backlash) using MATLAB/Simulink, Amesim, or equivalent 1D multiphysics simulation tool
• Strong foundation in material properties, coatings, heat treatment, statics, and dynamics
• Knowledgeable about control strategies and firmware implementation
• Proficient in 3D/2D CAD (Catia V5/V6 preferred) and skilled in CAE tools (Ansys, Abaqus, HyperWorks, or similar)
• Strong knowledge of GD&T and tolerance stack-up analysis

Nice To Haves

• Proficient in developing low-level drivers using Python, C, and C++
• Design experience with PCBA integration and wire harness design
• Familiarity with PLM systems, BOM structuring, engineering changes, and deviation processes

Responsibilities

• Design, develop, and test electromechanical actuators and motor-driven mechanisms for light electric vehicle platforms
• Create detailed drawing packages and manufacturing instructions for mechanical parts and assemblies
• Perform 3D modeling of components and assemblies, including die castings, injection-molded plastics, sheet metal, powder metal, and metal injection molding
• Collaborate with electrical engineers to integrate PCBAs, wire harnesses, and electronic systems into mechanical designs
• Collaborate with controls engineers to ensure physical systems support robust control and seamless integration with embedded software
• Coordinate validation efforts with Tier 1 and Tier 2 suppliers
• Develop and execute design verification plans and reports (DVP&R)
• Lead and maintain design failure mode and effects analyses (DFMEAs)
• Prototype and iterate designs using hands-on fabrication and lab testing to validate functionality
• Set actuator design standards and best practices for the engineering team
• Mentor and develop engineers through design reviews, technical guidance, and hands-on collaboration

Benefits

• Excellent health, dental and vision insurance covered up to 100% by Also. with FSA & HSA options.
• One Medical membership and dedicated insurance advocates.
• Rich fertility and family building benefits with Progyny.
• Flexible time off.
• 401(k) match.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior