SRM E/C Test Operator

Borusan Mannesmann Pipe•Baytown, TX
•Onsite

About The Position

The SRM E/C Test Operator operates and assists with Eddy Current Check Devices for continuous operation in accordance with factory policies and procedures, ensuring safe and compliant operations during the shift. The role works in pipe-manufacturing conditions, with temperatures following outdoor weather conditions and exposure to dusty, noisy, and greasy environments. Work includes standing and walking considerable distances and lifting, pulling, or pushing materials and products weighing up to 50 pounds. Required PPE includes safety glasses, hearing protection, work boots, and hardhats; loose-fitting clothing and jewelry are not permitted. The operator sets up and calibrates Eddy Current testing equipment, inspects pipe to applicable standards and procedures, monitors equipment and product quality, and works with other workstation operators and the crew. The role may involve operating a forklift or overhead crane and assisting with maintenance, repairs, and equipment changeovers. The operator may stop operations when safety or quality is in question.

Requirements

  • High school diploma or GED equivalent.
  • Basic reading, writing, and arithmetic skills.
  • Manual dexterity to operate machinery, hand tools, and handheld measurement devices.
  • Experience operating measuring devices such as calipers, micrometers, and ovality gauges.
  • Knowledge of manufacturing mill processes and procedures, and electric resistance welding.
  • Ability to work a flexible schedule that may require overtime and weekends when necessary.
  • Ability to lift, pull, and/or push materials and products weighing up to 50 pounds.
  • Ability to stand and walk considerable distances.
  • Ability to work in dusty, noisy, and greasy environments and in temperatures that vary with weather conditions.
  • Use required personal protective equipment, including safety glasses, hearing protection, work boots, and hardhats; loose-fitting clothes and jewelry are not permitted.

Nice To Haves

  • Experience operating automated equipment.
  • At least one year of knowledge of Non-Destructive Testing processes and procedures.

Responsibilities

  • Set up the Eddy Current Test machine during size changeovers.
  • Ensure Eddy Current Check parameters meet the quality requirements on the work order.
  • Read work orders and quality requirements to determine setup specifications and information.
  • Follow procedures for keeping and preparing spare coils.
  • Observe machine operation, detect malfunctions, and make required corrections to maintain machinery condition.
  • Communicate and work with workstation operators.
  • Reject non-conforming products and provide feedback to other workstations to help solve problems.
  • Perform a visual inspection before the shift and report issues to the Supervisor and Engineer.
  • Follow PPE policies and safety rules.
  • Follow the 5S implementation procedure.
  • Report material and equipment problems to the Supervisor and Engineer.
  • Inspect pipe in accordance with ASTM and/or Standard Operating Procedures.
  • Conduct Eddy Current calibration on time and as needed.
  • Report to the immediate Supervisor and Engineer for a briefing on daily tasks.
  • Assist with maintaining the equipment being operated.
  • Operate a forklift and overhead crane if required.
  • Keep the working environment clean and tidy.
  • Check that machinery is properly serviced before startup and during the shift.
  • Assist with equipment repair and replacement during maintenance shutdowns.
  • Communicate with the crew to achieve a quality product.
  • Assist with changeovers and maintenance.
  • Perform other duties as assigned.
  • Stop operations when safety and/or quality is in question.
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