Sr. Quality Assurance Engineer

Ralliant • Chandler, AZ

22h • Onsite

About The Position

PacSci EMC is seeking two Senior Quality Assurance Engineers to strengthen quality performance in our aerospace and defense manufacturing operations. Each engineer will take independent ownership of manufacturing quality in assigned areas while serving as a quality partner to major customer programs and supporting supplier issues. These visible roles call for sound technical judgment, data-driven problem solving, strong relationships and the ability to mentor others as our quality processes continue to evolve.

Requirements

• Bachelor’s degree in engineering or a related technical discipline required; manufacturing engineering, electrical engineering and chemistry backgrounds are especially relevant.
• Five or more years of hands-on Quality Engineering experience required; ten or more years preferred.
• Strong ownership, judgment and relevant results can distinguish an exceptional candidate with fewer than ten years.
• Aerospace and defense quality experience strongly preferred.
• Experience in other highly regulated, high-volume manufacturing environments may be considered when the candidate meets the core quality engineering and AS9100 requirements.
• Demonstrated hands-on manufacturing quality engineering ownership and experience supporting customer or program quality activities.
• Prior direct customer interaction is valuable, but candidates with strong transferable communication and program experience will be considered.
• Strong working knowledge of manufacturing process validation, control plans, inspection methods, quality records and corrective action processes.
• Demonstrated use of structured root cause and corrective action methods, such as 8D, 5 Why, Fishbone/Ishikawa or Apollo; 8D experience is preferred.
• Working knowledge of AS9100 required.
• Working knowledge of GD&T required.
• Ability to interpret technical requirements, analyze quality trends and explain risks and corrective actions to Operations, Engineering, Supply Chain, suppliers and customers.
• Independent judgment and ownership in decisions with potentially significant safety, customer, program, compliance and financial consequences; ability to seek another perspective and escalate appropriately.
• Strong relationship-building, mentoring and influencing skills, including the ability to challenge decisions constructively and work with people at different levels.
• Positive, curious, detail-oriented and coachable approach; brings recommendations with problems, works effectively with a team and drives actions through completion.
• Only U.S. citizens are eligible for employment in this role due to U.S. Government contract requirements.

Nice To Haves

• A master’s degree is a plus.
• Familiarity with AS9102 / First Article Inspection preferred; role-specific application can be learned.
• FMEA and process capability/Cpk experience preferred.
• Lean and/or Six Sigma experience preferred; a specific belt certification is not required.
• ERP or manufacturing execution system (MES) experience is beneficial.

Responsibilities

• Own manufacturing quality for assigned areas, working directly with Operations, Engineering and integrated product teams to resolve product and process issues and improve first-pass yield.
• Analyze production and quality data, identify trends and systemic risks, and drive action to reduce nonconformances, recurring defects and corrective-action backlog.
• Lead investigations, root cause analysis and corrective/preventive actions; use a structured method appropriate to the issue and follow actions through to verified resolution.
• Review engineering requirements, configuration and revisions, manufacturing and acceptance plans, inspection methods and quality records to support alignment with design intent, statements of work and customer requirements.
• Develop and improve manufacturing process validation, control plans, inspection instructions and quality-system documentation; support first article activities, including AS9102 requirements.
• Serve as a quality interface for assigned aerospace and defense customer programs, communicating risks, quality performance and corrective-action status professionally and clearly.
• Review proposals, statements of work and customer requirements with Program Management and cross-functional partners to identify quality and compliance risks early.
• Coordinate quality issues across manufacturing, customer programs, Procurement, Planning, Strategic Sourcing and suppliers, maintaining ownership until resolution.
• Support supplier quality requirements, flow-downs and issue resolution, including occasional supplier visits when needed.
• Make well-supported quality decisions independently; seek peer review or escalate material risks with a clear assessment and recommended path forward.
• Mentor and coach team members through technical problem solving, sound documentation and consistent follow-through; help strengthen proactive quality practices.
• Build effective relationships from the production floor through engineering, customer teams and leadership; influence decisions without direct authority and contribute to continuous improvement.

Benefits

• Help shape a more proactive quality organization in a growing aerospace and defense business.
• Own meaningful manufacturing and customer quality work on specialized energetic products that support critical missions.
• Gain broad exposure to integrated product teams, major aerospace and defense customers, Operations, Engineering and supplier quality.
• Work closely with technicians and leaders in a visible role where technical ownership and practical improvements matter.
• Develop toward a technical lead, future leadership position or advanced technical path as opportunities arise.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior