Sr. Project Controls Engineer

Terabase EnergyBerkeley, CA
$120,000 - $140,000Hybrid

About The Position

The Project Controls Engineer supports the design, configuration, commissioning, and documentation of plant control systems for utility-scale solar, storage, and hybrid renewable energy projects. This engineer executes project work with guidance from senior engineers, applies working knowledge of grid functionality and Utility/ISO standards, and contributes to the continuous improvement of product standards. Approximately 90% of this role is project execution, while up to 10% is continuous improvement and product development.

Requirements

  • Bachelor’s degree or higher in Engineering, Control Systems, Computer Science, or related field.
  • 3+ years of IEC 61131-3/PLC programming experience, preferably in Codesys or AcSELerator environment.
  • 2+ year of utility-scale renewable power plant controls experience (solar, BESS, or hybrid) preferred, including exposure to project-specific development work, Factory Acceptance Test (FAT), commissioning and Site Acceptance Test (SAT).
  • Proficient IEC 61131-3 programming; primary IDE is AcSELerator (SEL controllers) and Codesys, familiarity with Diagram Builder; proficiency with using traces, cross-references, breakpoints, and watch lists.
  • Working knowledge of industrial protocols: Modbus-TCP, DNP3, OPC-UA, C37.118, etc.
  • Solid understanding of grid functionality: Primary Frequency Response (PFR), Automatic Voltage Regulation (AVR), Active/Reactive power closed loop control, and capacitor bank functionality – including the underlying principles.
  • Familiarity with Utility/ISO testing and interconnection requirements (ERCOT, PJM, BPA, IEEE 2800, NERC, etc.).
  • Exposure to Power Plant Controller (PPC) design, configuration, and commissioning.

Nice To Haves

  • Familiarity with PSCAD, PSSE, and/or TSAT modeling processes for utility-scale sites is a plus.
  • Exposure to hardware in the loop (HIL) hardware, such as RTDS, OPAL-RT, Speedgoat, Typhoon, etc., is a plus.

Responsibilities

  • Execute controls design for utility-scale solar, BESS, and hybrid projects under the guidance of senior engineers, including review of the project scope to identify project-specific requirements and deviations from the standard Terabase controls product offering.
  • Program and commission SEL controllers using AcSELerator; develop control logic in Codesys using IEC 61131-3 structured text and continuous function charts.
  • Follow the controls development process for any project-specific development work, including documentation of requirements, logic development, testing in a simulated/lab environment and documentation of test results.
  • Implement and validate closed-loop Active Power and Reactive Power, AVR and PFR Algorithms.
  • Maintain version control for all code artifacts according to established version control procedure (Bitbucket).
  • Troubleshoot SCADA and controls issues using Wireshark, breakpoints, cross-reference, and watch list tools, escalating complex issues to senior engineers as needed.
  • Produce project deliverables: System Architecture Diagrams, Control Narratives, Logic Diagrams, commissioning documents, and operator manuals.
  • Contribute to new feature development and bug fixes in collaboration with the Product Engineering team.
  • Prepare technical and non-technical documentation for review by senior controls engineers.
  • Participate in the Continuous Improvement and Lessons Learned program, sharing field insights to inform product standards and templates.
  • Prepare for FATs and customer-facing presentations with coaching from senior engineers.
  • Support senior engineers as a controls technical contact for EPCs, asset owners, and grid operators through project execution, FAT, and commissioning.
  • Support FATs and lead assigned portions as formal presentations; communicate to non-technical audiences with supporting materials prepared in advance.
  • Flag technical risks and schedule pressures to project management team with context and proposed solutions.
  • Maintain Jira tickets daily with thorough detail, following Jira best practices.

Benefits

  • Generous time off and holiday policy
  • Flexible time off
  • Comprehensive benefits package
  • Career progression
  • 401k match
  • Stock options
  • Home office set up allowance
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