Sr. Product Development Engineer

ARCH • Kenosha, WI

5d

About The Position

This role supports and participates in the design, test, modification, fabrication, and assembly of prototypes, maintaining detailed documentation throughout the development process. The engineer will utilize drafting tools or CAD software for design work, determine design specifications, and perform necessary adjustments and calibrations. Responsibilities include investigating and evaluating existing technology, and developing and implementing new methodologies, materials, processes, and products. The position also involves supporting product development plans (schedule, product cost, meeting design inputs), reviewing customer prints for accuracy, providing cost estimates and time standards for manufacturing operations, and conducting quality checks on documents and reports. The engineer will create manufacturing Bills of Materials, confer with other engineering personnel to ensure designs are producible, and identify/implement improvements for efficiency and cost savings. Additionally, they will evaluate engineering test results, compile and analyze operational data, implement test programs, and ensure projects are completed on time and within budget. This role requires close collaboration with other departments and serving as a key member of the plant leadership team, promoting safety, quality, and teamwork, and utilizing a hands-on approach to continuous improvement activities.

Requirements

• Bachelor's degree (Engineering, Manufacturing Engineering are strongly preferred) or equivalent.
• Five to ten years of experience in production management and/or training.
• Proven track record in medical device design and development.
• Knowledge of emerging trends and the ability to influence best practices within the Medical Device development discipline.
• Knowledge of Geometric Dimensioning and Tolerancing per ASME Y14.5M.
• Knowledge of ISO 13485 Quality Management System & FDA 21CFR 820 Regulations.
• Strong leadership and project management skills.

Responsibilities

• Support and participate in the design, test, modification, fabrication and assembly of prototypes, and maintain detailed documentation throughout the development process.
• Utilize drafting tools or computer-aided design (CAD) software for design work.
• Determine design specifications and perform necessary adjustments and calibrations.
• Investigate and evaluate existing technology, and develop and implement new methodologies, materials, processes and products.
• Supports product development plans (schedule, product cost, meeting design inputs).
• Reviews and checks customer prints for accuracy of product specifications, geometry dimensions and quality standards including verifying and discussing with customer as needed.
• Provides cost estimates and time standards for the manufacturing operations ensuring processes are up-to-date and in line with engineering and production requirements to meet customers’ print specifications.
• Conducts a quality check of all documents and reports, verifying accuracy of data, information, and calculations.
• Creates accurate manufacturing Bills of Materials from parts or assemblies to drive manufacturing, operations, quality, purchasing and logistics for a product.
• Confers with other engineering personnel and prepares design modifications as required to ensure designs can be produced by existing manufacturing or processes or methods.
• Identifies, recommends, and implements improvements and/or modifications in sequence of operations, equipment utilization to increase efficiency and cost savings.
• Evaluates engineering test results for possible application to developments of instrumentation or other uses.
• Compiles and analyzes operational, test, and research data to establish performance standards for newly designed product.
• Implements test programs and analyzes test data and reports to determine if design meets functional and performance specification.
• Ensures projects are completed on time.
• Ensures financial budgets are followed and met.
• Works closely with other organizational key leaders/departments to achieve cohesive workflow and desired business results (ex: Quality, Inventory, Engineering, MNTC, etc.).
• Serves as key member of the plant leadership team in promoting safety, quality and teamwork.
• Utilizes a hands-on approach in working with the front-line employees to promote and deploy sustainable continuous improvement activities.
• Other duties as assigned.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior