Sr. Process Engineer

Johnson & JohnsonJacksonville, FL
Onsite

About The Position

The Sr. Process Engineer provides technical leadership as part of Product/Process Engineering within the broader contact lens supply chain organization. The role leads complex engineering projects and initiatives supporting safety, quality, delivery, cost, and innovation objectives in a regulated (GMP/ISO/FDA) environment. This individual is accountable for end-to-end execution of process characterization, change control, and validation/qualification activities (IQ/OQ/PQ), technical investigations, continuous improvement, and cross-functional delivery.

Requirements

  • Bachelors degree in Chemical Engineering, Materials Science Engineering, or related technical subject area
  • A minimum of 4 years of relevant engineering experience in a manufacturing, operations, R&D, or similar regulated industry environment
  • Demonstrated experience leading projects of moderate-to-high complexity (multi-functional scope, qualification/validation, change control)
  • Strong analytical and structured problem solving capability; ability to interpret data, identify trends, and drive decisions using risk-based thinking
  • Proven technical writing capability and disciplined application of good documentation practices
  • Demonstrated leadership abilities in multi-functional environment; effective communication and influencing across organizational levels and external partners
  • Ability to work independently with limited supervision while effectively demonstrating multi-functional collaboration
  • English proficiency is required

Nice To Haves

  • Demonstrated experience leading characterization, qualification/validation, and change control from strategy initiation through closure in a med-device or similar industry environment
  • Certification in Six Sigma methodologies (Green Belt or Black Belt)
  • Familiarity with statistical analysis software such as JMP or Minitab
  • Polymers/polymer chemistry familiarity or exposure

Responsibilities

  • Leads and delivers complex engineering and/or change control projects requiring concept evaluation, design, and validation. Applies project management methodologies to define scope, schedule, resources, risks, and objectives; drives timely execution and closure.
  • Performs concept analysis and supports development of capital/expense project justifications for future project development.
  • Participates in and/or leads technical design reviews; translates requirements into robust manufacturing/product/equipment specifications.
  • Plans and delivers qualification of new or modified equipment, controls, systems, processes, and/or packaging operations; supports vendor and site acceptance testing (FAT/SAT) as required.
  • Leads validation strategy and execution (IQ/OQ/PQ), including protocol authoring, execution oversight, deviation management, and report approval.
  • Ensures high-quality technical documentation (protocols, reports, risk assessments, work instructions, specifications) in compliance with GDP and internal/regulatory standards.
  • Identifies and implements process, equipment, packaging, and/or materials enhancements that improve efficiency, yield, reliability, robustness, and safety.
  • Designs and implements characterization studies and experiments using statistical/analytical tools (e.g., DOE, capability, stability, trending) to set new performance standards and drive breakthrough improvements.
  • Leads structured problem solving and root cause analysis for complex quality, technical, and manufacturing issues (e.g., deviations, non-conformances, audit actions, CAPAs).
  • Partners with Operations and Quality to implement corrective/preventive actions and sustain improvements; ensures effective risk assessments and controls.
  • Provides training and technical guidance to engineers, technicians, and operations personnel to enable safe operation, troubleshooting, and maintenance of processes/equipment.
  • Provides mentoring and technical guidance to junior engineers, interns, and/or co-ops; builds capability within the team.
  • Demonstrates technical depth and influence within the functional team; serves as a change agent by promoting a learning culture and continuous improvement approach.
  • Ensures alignment to all applicable quality/compliance regulations, standards, and company policies; maintains the highest standards of professionalism, ethics, and compliance.
  • Supports and advances compliance program-related initiatives within the function.

Benefits

  • Inclusive work environment
  • Respect for diversity and dignity of employees
  • Recognition of employee merit
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