Sr. Engineer, Assembly Process

LG Energy Solution ArizonaQueen Creek, AZ
Onsite

About The Position

The Sr. Process Engineer will participate in the optimization of sustainable cell process technology. They will exhibit a high level of technical knowledge of the manufacturing process and equipment while ensuring quality & process down (PD) improvement through recipe setting, specification alignment, process capability management and defect improvement.

Requirements

  • Bachelor’s degree in engineering or related field, or equivalent, relevant experience.
  • 7+ years of work experience in a technological or manufacturing field with preference for experience with process technology.
  • Strong grasp of statistical and data analysis to identify trends, abnormal behavior, and early indications of cell failure.
  • Understanding of quality systems such as Six Sigma, DOE, and statistical tools.
  • Strong written and verbal communication.
  • Strong attention to detail.
  • Organizational and multitasking abilities.

Nice To Haves

  • Experience in battery-related work or laser welding is preferred but not required.

Responsibilities

  • Perform process parameter setting and defect improvement work for the battery assembly line.
  • Conduct assembly parameter optimization through data-driven experimentation and design of experiments (DOE) execution.
  • Establishment and revision of process failure mode and effects analysis (PFMEA), process flow diagrams (PFD), and control plans (CP).
  • Development of new model introduction and 4M change verification.
  • Testing and evaluation of new cell processes and equipment.
  • Conducting internal and customer audits that support timely response to internal and external quality issues, including root cause analysis and corrective action implementation.
  • Partner cross-functionally with quality, equipment and production teams to troubleshoot and resolve yield and quality issues in a timely and structured manner.
  • Analyze and improve overall equipment effectiveness (OEE) and yield of assigned process and production department.
  • Improve production processes by creating various standard operating procedures (SOPs) and train operators to ensure understanding and correct implementation.
  • Analysis of cell defect data including process and inspection data to monitor process stability and cell quality.
  • Create data visualizations and technical presentations to communicate findings on non-conformance items, drive corrective actions and support decision making across engineering and leadership teams.
  • Compliance with health/safety/environmental/fire regulations.
  • Perform other duties as assigned.
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