Sr. Electro Mechanical Systems Engineer

Intuitive•Sunnyvale, CA

10h•$138,400 - $234,200•Onsite

About The Position

Intuitive Surgical designs and manufactures highly complex mechanical systems for use in surgery. The Mechanical Engineer is responsible for developing, documenting, and validating new product designs, as well as improving existing designs to meet the needs of our customers. Contribute your systems engineering and electro-mechanical engineering design and analysis skills to a dynamic development team creating complex equipment used in minimally invasive robotic surgery. This position will focus on engineering new product architecture for next generation instruments. You will design and develop next generation of sensors, transducers and electro-mechanical parts and assemblies, with careful consideration for electrical performance, noise, scale and cost. You will be able to conceptualize and analyze complex electromechanical assemblies, create theoretical models, conduct empirical confirmation and perform computer assisted simulations. Individuals in this role must demonstrate electromechanical and mechanical/mechanism engineering design experience.

Requirements

BS / MS /PHD in Mechanical / Electrical / Systems Engineering and at least 8 years of relevant experience
Hands-on experience in acoustic and ultrasound transducer design, characterization and materials selection
Expertise in acoustic principles, wave propagation, ultrasound transducer technologies, and advanced signal processing
Sensor, transducer integration (mechanical and electrical) with flex, FFC, FPC and PCB circuits
Interact with suppliers for electronics hardware (PCBAs, power supplies, interconnects, etc.) and ability to troubleshoot complex electro-mechanical systems. You are proficiency with lab test equipment and reading electrical schematics and electrical hardware design documentation
Experience developing precision mechanical components and assemblies
Great attitude, eagerness, willingness, and able to take initiative, works well with others in team environment.
Independent and self-driven, with a reputation for initiating action to quickly and effectively develop understanding and address issues
Excellent communication skills to build up internal/external relationships
Supports less experienced team members in making effective decisions and resolving issues.
Demonstrated ability to use engineering analysis to optimize and justify design decisions, including FEA, tolerance analysis, flow analysis, load and torque analysis
Documentation skills must be excellent. Excellent CAD experience. SolidWorks preferred (3D design & surfacing), Matlab, Finite Element Analysis (such as Ansys/ Pro Mechanica).
Quantitative approach to problem solving

Nice To Haves

New product introduction/development desirable.
Experienced in ISO 9001, or medical device manufacturing environment or another regulated field preferred.
Machine shop skills are desirable.
Medical device experience a plus
Basic statistics, Six Sigma, and data analysis skills preferred.
Willingness to travel periodically to work with suppliers.

Responsibilities

Design, develop and integrate high performance sensors, ultrasound transducers for imaging applications and temperature sensors for novel applications
Create new product architectures for next generation instruments based on product functional and design specifications
Conceptualize and analyze complex electromechanical assemblies, create theoretical models, conduct empirical confirmation & perform computer assisted simulations
Design, develop and select sensor architectures that can be prototyped and scaled for high volume
Design and integrate high-fidelity sensor systems to monitor real-time variables such as temperature, pressure, and bio-impedance.
Broad and deep understanding of the advantages and limitations of various fabrication methods for custom designed parts, including but not limited to CNC milling, sheet metal, casting, plastic molding and 3D printing
Work collaboratively within multi-disciplinary teams to define requirements for new and current designs
Analyze and test product designs
Identify and research new vendors/processes to manufacture components
Develop and perform component verification testing and product validation testing
Provide engineering support to Manufacturing, Materials, Test Engineering, and Service to facilitate transfer of designs.
Competence using test and measurement equipment, such as force and height gauges, Oscilloscope and RF equipment
Knowledge of internation safety standards (e.g., IEC 60601-1, IEC 60601-2-2)
Effective documentation, including test plans/reports, specifications, design intent and analysis, design review presentations, detailed mechanical drawings (ASME Y14.5), and assembly work instructions
Shepherd projects through the design control process (design specification, design review, risk analysis, etc.), and support New Product Introduction personnel in initial builds (procurement, assembly, troubleshooting)