Sr. Digital Manufacturing IIOT Engineer

Air Distribution Technologies Careers•Plano, TX

About The Position

The Sr. Digital Manufacturing IIoT Engineer drives industrial connectivity, data integration, and manufacturing optimization using IIoT solutions like ThingWorx and Kepware. This role enhances efficiency, supports data-driven decisions, and reduces costs while ensuring safety and compliance. This hands-on role bridges industrial operations and digital transformation, working closely with manufacturing teams, engineers, and leadership.

Requirements

Bachelor's degree (BS) in Industrial Engineering, Mechanical Engineering, Electrical Engineering, Computer Science, or a related discipline from an accredited university. In lieu of a degree 10 years IIoT and manufacturing experience.
6 years of IIoT and manufacturing experience.
Experience in IIoT, industrial automation, or manufacturing IT systems, with a focus on improving manufacturing processes through data-driven decision-making.
Strong troubleshooting skills with experience in PLC data integration, machine connectivity, and digital manufacturing solutions.
Demonstrated ability to implement and optimize ThingWorx-based applications for real-time monitoring, analytics, and efficiency tracking.
Experience with Kepware OPC servers, including configuring data sources, managing industrial protocols, and optimizing connectivity.
Proven track record of leading continuous improvement initiatives using Lean, Six Sigma, and DMAIC methodologies.
Ability to quickly learn and apply new digital tools to enhance manufacturing operations.
Strong written, verbal, and interpersonal communication skills, with experience collaborating across operations, engineering, IT, and leadership teams.
Proficiency in MS Office (Word, Excel, PowerPoint, Outlook) and familiarity with data analysis tools such as Power BI.
Experience deploying and managing ThingWorx applications, including Mashups, services, and data modeling.
Hands-on experience integrating Kepware, OPC UA, MQTT, and other industrial communication protocols.
Strong understanding of Factory 4.0 / Smart Factory concepts, including OEE tracking, predictive maintenance, and digital performance management (DPM).
Familiarity with PLC programming and ladder logic
Experience with MES, SCADA, and ERP integration, particularly in Salesforce, AS400, MACPAC, or similar enterprise platforms.
Working knowledge of robotic automation (FANUC, ABB, or similar), CNC machining, and industrial controls.
Experience in root cause analysis, audits, and compliance reporting for manufacturing quality and efficiency tracking.

Nice To Haves

Current PTC certifications in Thingworx and Kepware.

Responsibilities

Develop, implement, and maintain IIoT solutions using ThingWorx, Kepware, and automation platforms.
Design and deploy real-time data acquisition systems for predictive analytics and performance monitoring.
Manage ThingWorx Mashups, services, and data models for user-friendly visualizations.
Configure and maintain Kepware for seamless OPC communication.
Integrate IIoT with MES, ERP, and CMMS to streamline workflows.
Implement REST API integrations for data exchange.
Support lean manufacturing and continuous improvement using IIoT insights.
Deploy and maintain digital performance management (DPM) tools to track KPIs, OEE, and downtime.
Collaborate with IT, OT, and cross-functional teams on cybersecurity, scalability, and sustainability.
Provide training and documentation for plant personnel.
Evaluate emerging IIoT, AI, and automation technologies for digital transformation.
Stay updated on industry trends through conferences and continued education.
Lead the work area with a safe culture mindset.
Support employees in their decision to shut down unsafe or environmentally damaging equipment or processes.
Ensure completion of EHS training by all Employees.
Participate actively in the safety process.
Ask questions if something isn't known.
Initiate an investigation on all accidents and injuries immediately.
Submit suggestions to improve EHS and take action on suggestions submitted by employees.
Act as emergency management coordinator for meeting locations and shelter areas.
Initiate accountability in the event of an emergency.
Be a coach to others who are acting unsafely.
Ensure the completion of all hazardous and non-hazardous waste trainings.
Recognize deficiencies in chemical labeling.
Coordinate minor spill management and clean-up.
Enforce satellite accumulation rules and requirements.
Recognize hazardous wastes in your area and manage properly.