Sr. Design Engineer

Rohrer•Bensenville, IL

About The Position

Rohrer is seeking an experienced Senior Designer to independently design and manufacture models used to produce blister packaging. The role owns projects from the initial client conversation through production-ready tooling and provides mentorship to fellow designers. It involves solving 3-D design problems, working directly with customers, and contributing design expertise across the team. The position designs models using 3-D parametric solid modeling software, applies machining code, prepares engineering drawings and 2-D Mylars, and tests and refines blister fit and functionality. It also includes designing and manufacturing 3-D-printed production aids and second-level die-cut assemblies, operating a Cyclone 3-D digitizing machine, and manually duplicating customer products when needed. The Senior Designer manages projects independently from concept through completion, meets with clients and provides design guidance to customers and internal teams, and mentors other designers in design and project management. Additional duties include software demonstrations, assisting with plant tours, and ordering supplies for 3-D printers.

Requirements

  • At least 5 years of relevant design experience.
  • Associate’s degree, or an equivalent combination of education, training, and experience.
  • Coursework in general engineering and machine shop practices.
  • Proficiency with SolidWorks, AutoCAD, and MasterCam.
  • Strong math skills, including trigonometry, algebra, and geometry.
  • Strong computer skills, including MS Excel, Word, and Outlook.
  • Excellent written and verbal communication skills.
  • Proven leadership, organization, and project management abilities.
  • Sound judgment in following written, verbal, or diagrammed instructions and solving problems with multiple variables.
  • A collaborative approach and the ability to thrive on a team.

Nice To Haves

  • Industry experience.
  • Thermoforming and tooling design experience are strongly preferred.

Responsibilities

  • Design all models using 3-D parametric solid modeling software and apply machining code to each design.
  • Create engineering drawings of blisters for customer approval.
  • Test and refine the fit and functionality of each designed blister.
  • Create 2-D Mylars of all models for production layouts.
  • Design and manufacture 3-D-printed production aids and second-level die-cut assemblies.
  • Operate the Cyclone 3-D digitizing machine and manually duplicate customer products when needed.
  • Provide complete design input to meet all part requirements.
  • Manage projects independently from concept through completion.
  • Meet with clients to discuss project needs and provide design guidance to customers, Sales, and Customer Service.
  • Attend meetings as needed.
  • Instruct and mentor other designers in design and project management.
  • Conduct software demonstrations and assist with plant tours for customers and new employees.
  • Order supplies for 3-D printers.

Benefits

  • Medical, dental, and vision benefits.
  • Retirement savings options.
  • Paid time off and company holidays.
  • Career growth and advancement opportunities.
  • Support and guidance from experienced manufacturing professionals.
  • Collaborative, safety-focused work environment.
© 2026 Teal Labs, Inc
Privacy PolicyTerms of Service