Simulation Foundry Engineer
About The Position
The Simulation Foundry Engineer will be responsible for coordinating and developing moldflow and solidification analysis, creating and updating 3D CAD models, and performing CAE analysis. This role participates in the Product Launch process to improve simulation results and performance. The engineer will support the tooling and design department in developing optimized gating systems for iron, aluminum, and steel castings. They will use CAD technology such as Creo, SolidWorks, SpaceClaim, or OnShape for mold designs and simulation software like Magmasoft, ProCast, or EKK for mold flow simulation, defect predictions, and solidification patterns. The position requires providing technical input during new product start-up meetings to establish effective casting processes, communicating with customers and internal production areas, and liaising between customers and the manufacturing team to resolve analysis questions. The role also involves conducting research and development to improve analysis accuracy, validating designs against actual casting results, engineering and designing prototype & production tools, optimizing customer CAD files, adhering to pattern work instructions, and providing engineering support to molding operations. Approximately 10% travel within the United States, Canada, and Mexico is expected.
Requirements
- Bachelor's degree in Mechanical Engineering, Materials engineering or related engineering field
- Five years of progressive post bachelor's experience as a simulation engineer, in a foundry environment
- 5 years of experience in mold flow and solidification analysis software
- 1 year of experience in CAD Software such as Solid Works
- 5 years of experience using Magmasoft, Procast or EKK
- 3 years of hands-on experience in casting and simulation
- Certificates of training to use the software: Magmasoft, EKK, Solidworks
Responsibilities
- Coordinating and developing moldflow and solidification analysis
- Creating and updating 3D CAD models
- Performing CAE analysis and participating in the Product Launch process
- Supporting the tooling and design department in the development of optimized gating systems for iron, aluminum and steel castings
- Using CAD technology such as Creo, SolidWorks, SpaceClaim or OnShape to assist with mold designs for tool fabrication
- Using software technology for simulation of the foundry processes, like Magmasoft, ProCast or EKK to assist with the mold flow simulation, defect predictions and solidification patterns
- Providing technical input during new product start-up meetings to establish the most effective and efficient casting process
- Communicating with customers, and internal production areas using mold flow and solidification analysis
- Liaising between the customer and manufacturing team to resolve mold flow and solidification analysis questions
- Conducting research and development utilizing mold flow and solidification analysis software
- Validating designs and simulations against actual casting results
- Engineering and designing prototype & production tools for sand casting, investment casting, and other processes
- Optimizing/modifying customer CAD files for molding and castings processes
- Adhering to the rules and conventions established by the Pattern Work Instruction
- Providing engineering support to all molding operations
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
